Views: 0 Author: Site Editor Publish Time: 24-07-2025 Origin: Site
Comprehensive "Health Check" & Customized Protection: Based on India's local climate (high temperature, high humidity, monsoon rains) and the demands of long-distance sea transport, the technical team applied triple protection – anti-rust, anti-moisture, and anti-shock – to all core equipment (e.g., continuous hot press, large drying drums). Precision control cabinets were housed in custom-made sealed containers filled with desiccants and cushioning materials.
Modular Disassembly & Scientific Packing: Engineers systematically disassembled the entire line into hundreds of modular units. High-strength packaging solutions were custom-designed for each unit according to its dimensions, weight (heaviest single piece exceeding 85 tons), and transport sequence. Special support frames were engineered for irregularly shaped components to ensure zero displacement or collision during transit.
Efficient "Passport" Processing: The foreign trade team worked seamlessly to efficiently complete the full suite of export formalities, including export inspection, certificate of origin, and technical documentation certification compliant with Indian BIS standards, paving the way for smooth customs clearance.
On the morning of July 12th, Qingdao Port's dedicated heavy-lift terminal witnessed a feat of precision coordination:
1. Orderly Heavy-Duty Lifting: Giant gantry cranes and hydraulic flatbed transporters worked in tandem. Priority was given to lifting ultra-heavy core modules like the hot press base and dryer drum shells, placing them steadily onto specialized low-loader trailers.
2. "Gentle" Loading of Precision Instruments: Delicate units such as the forming line scanners and resin application control systems were carefully loaded into containers using smaller cranes combined with air cushion systems, secured on shock-absorbing pallets.
3. Securing the "Steel Giant": Immediately after each piece was positioned, professional lashing teams used high-strength chains, nylon straps, and anti-slip timber to implement multi-point, three-dimensional securing. Pull tests confirmed absolute security. After 48 hours of intense operation, not a single component out of hundreds sustained damage.
Selecting Strategic Partners: Minghung chose international logistics giants (e.g., Maersk, COSCO SHIPPING Logistics) with proven expertise in handling oversized cargo and established customs clearance networks in India as carriers.
Precision Planning for Multimodal Transport: Together, they developed an end-to-end solution: "Shandong Factory → Qingdao Port (Road) → Mundra Port, India (Sea) → Client's Factory (Road)", meticulously calculating port lifting capacities and inland transport restrictions (height, weight).
Comprehensive Risk Coverage: The multi-million dollar equipment shipment was insured against all major transport risks (Marine Cargo All Risks, Land Transportation Risks, War Risks, etc.), providing complete coverage.
Global Visibility Management: Containers were equipped with GPS and humidity sensors, while critical oversized pieces had vibration monitors installed. Both the client and Minghung could track the equipment's location and status 24/7 online, ensuring full transparency throughout the journey.
The exported OSB production line is a crystallization of Shandong Minghung's fusion of German engineering principles with independent innovation, boasting core advantages of high yield, energy efficiency, and intelligence:
High-Efficiency Preparation Section: Heavy-duty ring flakers efficiently process fast-growing woods like poplar/eucalyptus, producing uniform strands; multi-deck vibrating screens achieve precise strand classification.
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Intelligent Drying System: Triple-pass drum dryers with intelligent temperature control consume 15% less energy than industry standards; waste heat recovery systems significantly reduce operating costs.
Advanced Resin Application & Blending:
High-precision continuous blender uniformly coats strands with resin/wax. Featuring:
Closed-loop glue dosage control (±3% accuracy)
Multi-nozzle atomization technology for even adhesive distribution
Real-time viscosity monitoring and automatic compensation
Precision Forming & Pressing:
Multi-head orienting formers ensure accurate strand alignment in cross-directional layers;
Dual-station hydraulic pre-press applies 80-120 bar pressure for 20-30 seconds to:
Eliminate air pockets and pre-consolidate the mat
Reduce springback before entering main press
Increase line speed by 15-20%
Ultimate Pressing Technology:
Ultra-high-tonnage continuous flat press (length ≥40m) ensures efficient curing and consistent board thickness with ≤0.2mm tolerance.
Automated Finishing Line: Includes synchronized cross-cutting and trimming systems, automatic stacking robots, allowing finished boards to proceed directly to packaging or storage.
The "Intelligent Brain" Control System: A fully integrated Siemens PLC system enables parameter monitoring, quality traceability, and remote diagnostics from raw material intake to finished product, significantly reducing operational complexity.
As this fleet of OSB equipment, embodying Shandong Minghung's core technology, sets sail across the waves towards India, it carries the promise of empowering the client to establish a leading OSB manufacturing base in the country. This will meet the burgeoning demands of India's construction and furniture industries. More importantly, it powerfully demonstrates the strong competitiveness and reliability of China's high-end woodworking machinery in the global marketplace. Minghung Equipment, using technology as the bond and quality as the commitment, continues to drive production capacity cooperation and mutual benefit under the Belt and Road framework, injecting robust momentum into the global development of green building materials.
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