Availability: | |
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MH-CHP
MINGHUNG
846599
◆ | What is the Continuous Press? |
Continuous press a one core equipment for making Chipboard /OSB/MDF with big production capacity, it can be designed to be different length as the capacity, and keep the pressed wood based panel high quality compare by the Multi-opening hot press.
☆ Analysis of the Core Technologies of the Continuous flat Press
- Steel belt drive system
Material: Alloy steel strip (thickness 1.2-1.5mm, high temperature resistance 400℃)
Tension control: Hydraulic automatic adjustment (preventing deviation within ±2mm)
- Hot press plate heating
Heat source: Heat transfer oil (230-250℃) or steam (1.6-2.5MPa)
Zonal temperature control: 6-8 zones with independent temperature control (temperature difference ≤±3℃)
- Pressure control
Segmented pressurization: Inlet high pressure (3.5MPa) → Middle pressure holding (2.5MPa) → Outlet pressure reduction
Hydraulic system: Driven by servo motor, response time < 0.1 seconds
- Intelligent control system
PLC automatic regulation: Adjust the pressure/temperature curve in real time according to the thickness of the plate
Fault diagnosis: Early warnings for steel belt wear, abnormal oil temperature, etc
☆ Continuous press parameters
Technology | Parameter | Quality control point |
Temperature | 180-220 ℃ (Core /Surface) | Prevent surface coking |
Pressure | 2.5 -3.5 Mpa | Avoid internal layering |
Press time | 20-30S/mm | Ensure that the adhesive is fully cured |
Panel density | 650-750kg/m3 | The density deviation is ≤±1% |
☆ The Comparison between Continuous press and Multi-opening Hot press
Parameter | Continuous Press | Multi-Opening Hot Press |
Work efficiency | High (Speed adjustable, Continuous) | Low (Period) |
Panel quality | Uniform, thickness error ±0.1mm | The edge density is slightly lower, with a tolerance of ±0.3mm |
Energy consumption | Energy saving of 20-30% (waste heat recovery) | High energy consumption |
Investment cost | Higher | Lower |
Application | Big capacity (more than 100000m3/year) | Middle and Small capacity |
☆ Common Problems and Solutions
Question 1: The steel belt is off course
Regularly clean the guide rollers and inspect the tension sensors
Question 2: Pre-curing on the surface of the sheet
Reduce the temperature in the entrance area (≤180℃) and increase the paving speed
If you are interested for continuous press for Particle board production, OSB production and MDF production, welcome contact us for more information, we are China factory of continuous press and other wood based panel machinery
Contacts:
Mark: +86 18769900191
Ali: +86 15805496117
Lucy: +86 18954906501
Email: osbmdfmachinery@gmail.com
◆ | What is the Continuous Press? |
Continuous press a one core equipment for making Chipboard /OSB/MDF with big production capacity, it can be designed to be different length as the capacity, and keep the pressed wood based panel high quality compare by the Multi-opening hot press.
☆ Analysis of the Core Technologies of the Continuous flat Press
- Steel belt drive system
Material: Alloy steel strip (thickness 1.2-1.5mm, high temperature resistance 400℃)
Tension control: Hydraulic automatic adjustment (preventing deviation within ±2mm)
- Hot press plate heating
Heat source: Heat transfer oil (230-250℃) or steam (1.6-2.5MPa)
Zonal temperature control: 6-8 zones with independent temperature control (temperature difference ≤±3℃)
- Pressure control
Segmented pressurization: Inlet high pressure (3.5MPa) → Middle pressure holding (2.5MPa) → Outlet pressure reduction
Hydraulic system: Driven by servo motor, response time < 0.1 seconds
- Intelligent control system
PLC automatic regulation: Adjust the pressure/temperature curve in real time according to the thickness of the plate
Fault diagnosis: Early warnings for steel belt wear, abnormal oil temperature, etc
☆ Continuous press parameters
Technology | Parameter | Quality control point |
Temperature | 180-220 ℃ (Core /Surface) | Prevent surface coking |
Pressure | 2.5 -3.5 Mpa | Avoid internal layering |
Press time | 20-30S/mm | Ensure that the adhesive is fully cured |
Panel density | 650-750kg/m3 | The density deviation is ≤±1% |
☆ The Comparison between Continuous press and Multi-opening Hot press
Parameter | Continuous Press | Multi-Opening Hot Press |
Work efficiency | High (Speed adjustable, Continuous) | Low (Period) |
Panel quality | Uniform, thickness error ±0.1mm | The edge density is slightly lower, with a tolerance of ±0.3mm |
Energy consumption | Energy saving of 20-30% (waste heat recovery) | High energy consumption |
Investment cost | Higher | Lower |
Application | Big capacity (more than 100000m3/year) | Middle and Small capacity |
☆ Common Problems and Solutions
Question 1: The steel belt is off course
Regularly clean the guide rollers and inspect the tension sensors
Question 2: Pre-curing on the surface of the sheet
Reduce the temperature in the entrance area (≤180℃) and increase the paving speed
If you are interested for continuous press for Particle board production, OSB production and MDF production, welcome contact us for more information, we are China factory of continuous press and other wood based panel machinery
Contacts:
Mark: +86 18769900191
Ali: +86 15805496117
Lucy: +86 18954906501
Email: osbmdfmachinery@gmail.com