Views: 0 Author: Site Editor Publish Time: 27-05-2025 Origin: Site
In the competitive world of engineered wood manufacturing, success hinges on precision, innovation, and seamless execution. Shandong Fujiurun Wood’s state-of-the-art 150,000 cubic meter per year (CBM/Y) particle board production line stands as a shining example of what happens when visionary ambition meets engineering expertise. At the heart of this achievement is MINGHUNG, a global leader in wood-based panel machinery and turnkey solutions, which orchestrated every phase of the project—from land planning and factory design to equipment manufacturing, installation, and commissioning. This collaboration has not only redefined Fujiurun’s production capabilities but also set a new benchmark for sustainable, high-efficiency particle board manufacturing in China and beyond.
Vision Meets Expertise: The Birth of a Partnership
Shandong Fujiurun Wood, a rising star in China’s wood processing industry, identified a growing demand for high-quality, eco-friendly particle board in furniture, construction, and interior design sectors. To capitalize on this opportunity, the company sought a partner capable of delivering a fully integrated production line that prioritized automation, energy efficiency, and scalability.
Enter MINGHUNG—a company with over two decades of experience in designing and implementing wood-based panel production systems. Renowned for its end-to-end solutions, MINGHUNG was entrusted with transforming Fujiurun’s greenfield site into a world-class manufacturing hub. The goal was clear: create a facility capable of producing 150,000 CBM of premium particle board annually while minimizing environmental impact.
Phase 1: Land Planning and Factory Design
The journey began with meticulous land planning. MINGHUNG’s engineers conducted a comprehensive site analysis to optimize the factory’s layout for workflow efficiency, safety, and future expansion. Key considerations included:
Material Flow: Ensuring smooth movement of raw materials (wood chips, resin, additives) from intake zones to processing areas.
Space Utilization: Balancing machinery placement, storage, and employee workspaces to avoid bottlenecks.
Sustainability Integration: Designing waste management systems and energy recovery loops aligned with circular economy principles.
The result was a sprawling, logically organized facility where every square meter served a purpose. Strategic placement of production zones—such as raw material preparation, drying, blending, pressing, and finishing—ensured minimal cross-facility transportation, reducing energy consumption and labor costs.
Phase 2: Equipment Layout and Automation
Central to MINGHUNG’s strategy was deploying cutting-edge machinery tailored to Fujiurun’s needs. The production line features:
1. Raw Material Preparation: High-capacity chippers and screening systems to process logs into uniform wood particles.
2. Drying Technology: Energy-efficient rotary dryers powered by biomass burners, reducing reliance on fossil fuels.
3. Blending and Forming: Automated resin application systems and forming stations that ensure consistent board density.
4. Continuous Pressing: A 8-layer continuous press for precise thickness control and high-speed output.
5. Finishing Line: Sanding, cutting, and cooling systems calibrated for zero-defect output.
MINGHUNG integrated Industry 4.0 principles, equipping the line with IoT-enabled sensors and centralized control systems. Real-time data analytics allow operators to monitor production parameters—moisture levels, press temperatures, resin ratios—from a single interface, enabling rapid adjustments and predictive maintenance.
Phase 3: Production Process Design
The particle board manufacturing process is a delicate balance of chemistry, physics, and engineering. MINGHUNG’s process design emphasized:
Material Consistency: Advanced screening and sorting systems to eliminate oversized or undersized wood particles.
Resin Optimization: Precision dosing of urea-formaldehyde (UF) resin to meet E1/E0 emission standards while maintaining bond strength.
Pressing Innovation: Multi-daylight presses with adaptive pressure controls to accommodate varying board densities.
A closed-loop system recovers heat from drying and pressing stages, redirecting it to pre-heat raw materials or power auxiliary systems. This slashed the plant’s overall energy consumption by 25%, aligning with Fujiurun’s sustainability goals.
Phase 4: Machine Manufacturing and Customization
MINGHUNG’s in-house manufacturing capabilities were critical to the project’s success. Each machine was custom-built to handle Shandong’s specific raw material mix, which included fast-growing poplar and pine. Modifications included:
Corrosion-Resistant Components: To withstand the high-resin environment.
Scalable Output Settings: Allowing Fujiurun to adjust production rates based on market demand.
Dust and Emission Control: Cyclone separators and scrubbers to meet China’s stringent environmental regulations.
Phase 5: Installation and Commissioning**
The installation phase tested MINGHUNG’s logistical prowess. A team of 50 engineers and technicians worked around the clock to assemble and calibrate over 200 machines across the 40,000-square-meter facility. Challenges such as aligning conveyor belts, synchronizing PLCs, and stress-testing the continuous press were overcome through meticulous planning.
Commissioning involved rigorous trials to ensure each subsystem performed harmoniously. MINGHUNG’s engineers fine-tuned the line to achieve:
Production Speed: 1,200 boards per hour.
Thickness Tolerance: ±0.1 mm across all product grades.
Waste Reduction: 98% material utilization through recycling of offcuts and sander dust.
Sustainability: The Core of Innovation
The Fujiurun plant embodies MINGHUNG’s commitment to eco-friendly manufacturing:
Renewable Energy**: Biomass boilers fueled by wood waste supply 80% of the facility’s thermal needs.
Water Recycling: Closed-loop systems reduce freshwater consumption by 60%.
Low-Emission Resins: Collaboration with chemical suppliers ensured UF resins met CARB Phase 2 standards.
These initiatives earned the plant recognition as a “National Green Factory” under China’s Ministry of Industry and Information Technology (MIIT).
Impact and Success
Since its inauguration, the production line has propelled Shandong Fujiurun Wood into the ranks of China’s top particle board exporters. Key outcomes include:
Market Expansion: Supply contracts with furniture giants in Europe and Southeast Asia.
Economic Growth: Creation of 300+ local jobs and increased revenue for regional timber suppliers.
Industry Leadership: The plant serves as a reference site for other manufacturers exploring sustainable practices.
Conclusion: A Blueprint for Future Collaboration
The success of Shandong Fujiurun Wood’s particle board line underscores the value of turnkey partnerships. By entrusting MINGHUNG with end-to-end execution, Fujiurun avoided the pitfalls of fragmented project management and achieved operational excellence from day one.
As demand for sustainable building materials grows, MINGHUNG continues to innovate—exploring AI-driven quality control, carbon-negative adhesives, and modular factory designs. For Fujiurun, this project is just the beginning; plans are already underway to double capacity by 2026, with MINGHUNG once again at the helm.
In an era where efficiency and sustainability are non-negotiable, the Fujiurun-MINGHUNG collaboration offers a roadmap for manufacturers worldwide: Dream big, choose the right partner, and let engineering excellence pave the way.
This article highlights MINGHUNG’s holistic approach to industrial projects, positioning the company as a leader in wood-based panel solutions while celebrating Shandong Fujiurun Wood’s transformative growth.
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