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MH-OSB
MINGHUNG
This annual 50,000 m³ OSB production line is a complete solution designed specifically for producing 6mm thick, lightweight, high-strength oriented strand board. The production line features a no-pallet design, enabling continuous production, improving work efficiency, and reducing equipment investment and failure rates. The entire line integrates advanced machinery and automated control systems, capable of producing high-quality thin OSB boards with flat surfaces and minimal thickness deviation.
 | Main Equipment Components |
Drum Chipper: Processes raw wood materials into uniform wood chips.
Screening Machine: Grades and screens wood chips to ensure strand quality.
Dryer: Removes moisture from wood chips to achieve optimal dryness.
Air Separator and Cyclone Dust Collector: Removes impurities and dust, enhancing product purity.
Glue Blender: Uses MDI formaldehyde-free adhesive or phenolic resin glue to achieve uniform glue application.
Oriented Forming Machine: Utilizes multi-layer oriented forming technology to arrange surface strands longitudinally and core strands transversely, creating a cross-oriented robust structure. This is one of the core pieces of equipment in the production line.
Pre-Press: Pre-compacts the formed mat for shaping.
Hot Press: Employs a multi-opening single-daylight press design for fast closing and uniform temperature, ensuring high-quality board formation.
Edge Sawing Machine: Includes longitudinal and transverse edge sawing machines for precise board trimming.
Automated Control System: The entire line uses PLC and online monitoring systems for automated production and real-time quality control.
| Technical Features |
1. High Efficiency and Energy Saving: The production line features advanced design, low energy consumption, and high wood utilization rate exceeding 90%.
2. Precise Oriented Forming: Uses electronic control systems for accurate strand angle control and a unique three-layer structure design for surface and core layers, resulting in excellent mechanical properties in both longitudinal and transverse directions.
3. Thin Board Production Technology: Professionally designed to stably produce high-quality OSB boards as thin as 6mm, with flat surfaces and minimal thickness deviation.
4. Environmental Advantages: Uses environmentally friendly adhesives (e.g., MDI formaldehyde-free glue), producing boards with no formaldehyde added, complying with international environmental standards.
5. Automation and Intelligence: The entire line adopts automated control and online monitoring systems, reducing labor costs (can decrease labor costs by 75%), and improving product consistency and stability.
6. Flexibility and Reliability: Stable equipment operation, low failure rate, and ability to adjust product specifications based on market demand.
| Product Line Advantages |
High-Quality Boards: The produced OSB boards exhibit high strength, excellent load-bearing capacity, and superior nail-holding power, low expansion coefficient, and good moisture resistance.
Wide Application: Products can be used in various fields such as wood-frame buildings, indoor furniture, construction templates, packaging materials, and vehicle/ship building.
Significant Economic Benefits: The production line offers high output, high yield, reduced sanding requirements, and can provide investors with good return on investment.
Mature Technology: The production line incorporates multiple patented technologies, with high technological maturity and reliable performance.
| Application Fields |
The lightweight thin OSB boards produced by this line can be widely used in:
Construction Industry: Walls, partitions, floors, roof panels for wood-frame buildings; concrete construction formwork (can be reused over 10 times).
Furniture Manufacturing: Producing various fashionable furniture, plug-in furniture, etc..
Packaging Industry: Manufacturing high-strength, fumigation-free packaging cases and pallets.
Transportation: Interior panels for vehicles/ships, bus floorboards, etc..
| What is Lightweight Oriented Strand Board? |
Lightweight Oriented Strand Board (Lightweight OSB) is an innovative variant of traditional OSB. It retains the core advantages of standard OSB while significantly reducing the panel's density and weight through specialized manufacturing processes and material formulations.
1. Core Definition:
It is an engineered wood panel made from precisely cut wood strands (of specified shape and thickness). These strands are dried, blended with adhesive, and strategically oriented (typically with surface strands aligned longitudinally and core strands aligned cross-wise) before being hot-pressed into a rigid board. Its "lightweight" characteristic is primarily defined by its lower density, typically being 20% - 30% lighter than traditional OSB of the same dimensions.
2. How is "Lightweight" Achieved?
Lightweight OSB achieves weight reduction not by using less material, but through advanced technology:
Use of Lightweight Wood Species: It primarily utilizes low-density, fast-growing species like Poplar or Spruce as raw material.
Specialized Strand Geometry: Employing longer, thinner strands that create more internal voids during pressing, reducing overall density without compromising strength.
Improved Forming and Bonding Technology: Precise control over mat formation and adhesive distribution (using resins like MDI) optimizes material usage while meeting structural requirements.
3. The main features and advantages of lightweight OSB:
Light Weight: This is the most prominent advantage. It facilitates easier handling, installation, reduces logistics and transportation costs, and lowers the overall dead load on structures.
High Strength: It maintains the excellent mechanical properties, bending strength, and internal bond strength of traditional OSB. The oriented structure provides high strength along the panel's length.
Eco-Friendliness: Often manufactured with MDI (isocyanate) glue, which is formaldehyde-free, resulting in ultra-low emissions that can meet stringent standards like CARB NAFF or ENF.
Good Thermal and Acoustic Insulation: The lower density and increased air pockets within the panel provide better insulation and sound-damping properties.
Ease of Fabrication: Like traditional OSB, it can be sawn, nailed, drilled, planed, and sanded effortlessly, with the added benefit of being easier to handle due to its reduced weight.
In summary, Lightweight OSB represents a significant upgrade from traditional OSB. Through technological innovation, it achieves the goal of "reducing weight without reducing performance," making it better aligned with the modern construction and manufacturing industries' demands for lightweight, eco-friendly materials and efficient installation.
In addition to the related machinery for directional particleboard, we can also provide you with the complete production machinery for particleboard, density board and plywood production lines.
Particleboard production line equipment
Density board production line equipment
Plywood production line equipment
For more information, welcome contact us, we will reply you quickly and offer working videos with you.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
This annual 50,000 m³ OSB production line is a complete solution designed specifically for producing 6mm thick, lightweight, high-strength oriented strand board. The production line features a no-pallet design, enabling continuous production, improving work efficiency, and reducing equipment investment and failure rates. The entire line integrates advanced machinery and automated control systems, capable of producing high-quality thin OSB boards with flat surfaces and minimal thickness deviation.
| Main Equipment Components |
Drum Chipper: Processes raw wood materials into uniform wood chips.
Screening Machine: Grades and screens wood chips to ensure strand quality.
Dryer: Removes moisture from wood chips to achieve optimal dryness.
Air Separator and Cyclone Dust Collector: Removes impurities and dust, enhancing product purity.
Glue Blender: Uses MDI formaldehyde-free adhesive or phenolic resin glue to achieve uniform glue application.
Oriented Forming Machine: Utilizes multi-layer oriented forming technology to arrange surface strands longitudinally and core strands transversely, creating a cross-oriented robust structure. This is one of the core pieces of equipment in the production line.
Pre-Press: Pre-compacts the formed mat for shaping.
Hot Press: Employs a multi-opening single-daylight press design for fast closing and uniform temperature, ensuring high-quality board formation.
Edge Sawing Machine: Includes longitudinal and transverse edge sawing machines for precise board trimming.
Automated Control System: The entire line uses PLC and online monitoring systems for automated production and real-time quality control.
| Technical Features |
1. High Efficiency and Energy Saving: The production line features advanced design, low energy consumption, and high wood utilization rate exceeding 90%.
2. Precise Oriented Forming: Uses electronic control systems for accurate strand angle control and a unique three-layer structure design for surface and core layers, resulting in excellent mechanical properties in both longitudinal and transverse directions.
3. Thin Board Production Technology: Professionally designed to stably produce high-quality OSB boards as thin as 6mm, with flat surfaces and minimal thickness deviation.
4. Environmental Advantages: Uses environmentally friendly adhesives (e.g., MDI formaldehyde-free glue), producing boards with no formaldehyde added, complying with international environmental standards.
5. Automation and Intelligence: The entire line adopts automated control and online monitoring systems, reducing labor costs (can decrease labor costs by 75%), and improving product consistency and stability.
6. Flexibility and Reliability: Stable equipment operation, low failure rate, and ability to adjust product specifications based on market demand.
| Product Line Advantages |
High-Quality Boards: The produced OSB boards exhibit high strength, excellent load-bearing capacity, and superior nail-holding power, low expansion coefficient, and good moisture resistance.
Wide Application: Products can be used in various fields such as wood-frame buildings, indoor furniture, construction templates, packaging materials, and vehicle/ship building.
Significant Economic Benefits: The production line offers high output, high yield, reduced sanding requirements, and can provide investors with good return on investment.
Mature Technology: The production line incorporates multiple patented technologies, with high technological maturity and reliable performance.
| Application Fields |
The lightweight thin OSB boards produced by this line can be widely used in:
Construction Industry: Walls, partitions, floors, roof panels for wood-frame buildings; concrete construction formwork (can be reused over 10 times).
Furniture Manufacturing: Producing various fashionable furniture, plug-in furniture, etc..
Packaging Industry: Manufacturing high-strength, fumigation-free packaging cases and pallets.
Transportation: Interior panels for vehicles/ships, bus floorboards, etc..
| What is Lightweight Oriented Strand Board? |
Lightweight Oriented Strand Board (Lightweight OSB) is an innovative variant of traditional OSB. It retains the core advantages of standard OSB while significantly reducing the panel's density and weight through specialized manufacturing processes and material formulations.
1. Core Definition:
It is an engineered wood panel made from precisely cut wood strands (of specified shape and thickness). These strands are dried, blended with adhesive, and strategically oriented (typically with surface strands aligned longitudinally and core strands aligned cross-wise) before being hot-pressed into a rigid board. Its "lightweight" characteristic is primarily defined by its lower density, typically being 20% - 30% lighter than traditional OSB of the same dimensions.
2. How is "Lightweight" Achieved?
Lightweight OSB achieves weight reduction not by using less material, but through advanced technology:
Use of Lightweight Wood Species: It primarily utilizes low-density, fast-growing species like Poplar or Spruce as raw material.
Specialized Strand Geometry: Employing longer, thinner strands that create more internal voids during pressing, reducing overall density without compromising strength.
Improved Forming and Bonding Technology: Precise control over mat formation and adhesive distribution (using resins like MDI) optimizes material usage while meeting structural requirements.
3. The main features and advantages of lightweight OSB:
Light Weight: This is the most prominent advantage. It facilitates easier handling, installation, reduces logistics and transportation costs, and lowers the overall dead load on structures.
High Strength: It maintains the excellent mechanical properties, bending strength, and internal bond strength of traditional OSB. The oriented structure provides high strength along the panel's length.
Eco-Friendliness: Often manufactured with MDI (isocyanate) glue, which is formaldehyde-free, resulting in ultra-low emissions that can meet stringent standards like CARB NAFF or ENF.
Good Thermal and Acoustic Insulation: The lower density and increased air pockets within the panel provide better insulation and sound-damping properties.
Ease of Fabrication: Like traditional OSB, it can be sawn, nailed, drilled, planed, and sanded effortlessly, with the added benefit of being easier to handle due to its reduced weight.
In summary, Lightweight OSB represents a significant upgrade from traditional OSB. Through technological innovation, it achieves the goal of "reducing weight without reducing performance," making it better aligned with the modern construction and manufacturing industries' demands for lightweight, eco-friendly materials and efficient installation.
In addition to the related machinery for directional particleboard, we can also provide you with the complete production machinery for particleboard, density board and plywood production lines.
Particleboard production line equipment
Density board production line equipment
Plywood production line equipment
For more information, welcome contact us, we will reply you quickly and offer working videos with you.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
