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OSB Glue Mixer with Real Time Viscosity Monitoring OSB Resin Equipment Brazil

The Brains: Advanced Control System (PLC/SCADA):
Recipe Management: Stores hundreds of precise recipes for different products, resin types, or batches. Operators select the recipe – the system executes it flawlessly.
Sequential Control: Automates the exact order of addition (e.g., water first, then resin, then catalyst, then additives) with precise timing and mixing intervals at each stage. This is vital for MUF cure kinetics and PF consistency.
Real-Time Monitoring & Adjustment: Continuously monitors flow rates, weights, temperatures, mixing times, and tank levels. Can make micro-adjustments (e.g., water compensation based on flour moisture) for optimal results.
Data Logging & Traceability: Records every parameter of every batch – essential for quality control, troubleshooting, and regulatory compliance.
Alarms & Interlocks: Detects deviations (low component levels, flow errors, temperature excursions) and halts the process or alerts operators.
HMI (Human-Machine Interface): User-friendly touchscreen for operators to monitor, start/stop batches, view trends, and access recipes.
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OSB Glue Mixer with Real Time Viscosity Monitoring OSB Resin Equipment Brazil

The Brains: Advanced Control System (PLC/SCADA):

      Recipe Management: Stores hundreds of precise recipes for different products, resin types, or batches. Operators select the recipe – the system executes it flawlessly.

Glue mixing system for oriented strand boardGlue mixing system for Particle board

      Sequential Control: Automates the exact order of addition (e.g., water first, then resin, then catalyst, then additives) with precise timing and mixing intervals at each stage. This is vital for MUF cure kinetics and PF consistency.

      Real-Time Monitoring & Adjustment: Continuously monitors flow rates, weights, temperatures, mixing times, and tank levels. Can make micro-adjustments (e.g., water compensation based on flour moisture) for optimal results.

      Data Logging & Traceability: Records every parameter of every batch – essential for quality control, troubleshooting, and regulatory compliance.

      Alarms & Interlocks: Detects deviations (low component levels, flow errors, temperature excursions) and halts the process or alerts operators.

Siemens PLC for MINGHUNG PB MDF Prodcution Line

      HMI (Human-Machine Interface): User-friendly touchscreen for operators to monitor, start/stop batches, view trends, and access recipes.Auxiliary Systems:

      Component Storage & Supply: Tanks, totes, or silos for resins, wax, water, catalysts, extenders, etc., often with their own level monitoring.

      Transfer Piping: Dedicated, often heated or insulated lines to move components to the mixer and finished glue to the application points (blenders).

      Cleaning Systems (CIP - Clean-in-Place): Automated flushing and cleaning cycles using water or solvents to prevent cross-contamination between batches, especially crucial when switching resin types (e.g., from PF to MUF).

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