Availability: | |
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MH-OSB
MINGHUNG
Key Technical Configurations
1. Forming System
Oriented Strand Layering Heads:
Multi-layer oriented strand laying (longitudinal surface/cross-directional core)
Laser scanning + servo motors for precise strand orientation control
Wide-Width Adaptation: Ensures forming uniformity across 2800mm (edge density deviation ≤ 3%)
2. Continuous Press Core Components
Component | Technical Requirements |
Steel Belts | High-strength alloy belts (thickness ≥1.8mm), nano-coated surface for anti-adhesion |
Heating Platens | Zoned heating (16–24 zones), temperature control accuracy ±1.5°C (steam/thermal oil dual-mode) |
Pressure System | Servo-hydraulic zoned pressure (≥20 zones), adjustable range 0–8MPa |
Drive System | Dual servo motor synchronous drive, closed-loop belt tension control (fluctuation ≤0.5%) |
3. Temperature Control & Curing System
Gradient Temperature Control:
Staged heating from entry to exit (180°C → 220°C → 200°C)
Balances rapid resin curing and stress release
Steam Injection Assist: Pre-cures surface layer to prevent fuzzing
4. Intelligent Control System
PLC + PC-Level Monitoring:
Real-time steel belt tracking (correction accuracy ±0.1mm)
Adaptive pressure/temperature adjustment (linked to mat density feedback)
Big Data Optimization:
Self-learning from historical process parameters to reduce waste board rate
Ⅱ. Core Challenges & Solutions for 2800mm Ultra-Wide Design
Challenge | Technical Solution |
Transverse Belt Deflection | Increased support roller density (pitch ≤150mm) + hydraulic crown compensation system |
Edge Temperature Loss | Independent edge temperature zones (+5°C compensation) + infrared edge heaters |
Mat Forming Edge Effect | Air-assisted forming + retractable edge guides (dynamic width adjustment) |
Stress Concentration Cracking | Stepped decompression gradient at press exit (5-stage pressure release) |
Ⅲ. Production Efficiency Advantages
1. Product Quality:
Internal Bond (IB) ≥0.48MPa (EN 319 standard)
24h Thickness Swelling (TS) <12% (exceeds GB/T 4897 requirements)
2. Economic Benefits:
Raw material utilization: Ultra-wide cutting reduces edge waste (yield +5%)
Energy consumption: Waste heat recovery reduces steam usage ≥15%
3. Production Flexibility:
Rapid thickness changeover (8–40mm), customizable density (550–750kg/m³)
Ⅳ. Typical Applications
High-end Construction: Load-bearing wall panels, roof sheathing for wood-frame buildings
Specialized Packaging: Heavy-duty transport pallet substrates
Emerging Markets: Container flooring (2800mm fits 40-foot containers)
Shandong MingHung OSB&MDF Machinery Equipment is a China professional factory who specilize in manufacturering and offering Wood based panel machine, including OSB making machine, MDF making machine, and Chipboard /PB making machine.
Our factory with the advanced processing lathes, Mature production technology, and Professional engineers and technicians, and independent ability of reasearch and development, and quickly service, ensure that we have the ability to offer you the suitable and good woodworking machinery as different conditions and requires.
We maintain a long-term cooperation with a well-known freight forwarding company, and adhere to the customer-first philosophy. We strictly implement the quality inspection process before shipment to ensure that each batch of products meets international quality standards, We deeply understand that high-quality service is the cornerstone of winning customer trust, and we always create value for customers with professional and efficient supply chain management. We sincerely invite you to join hands and work together to createa win-win future.
Pre-sales service:
1) Listen to customer needs
2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:
3) Support remote meetings and remote factory visits;
4) Provide professional advice to customers and confirm the final selection
5) Support on-site factory visits;
On-purchase service:
1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;
2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;
3) Free online or offline training for buyers' operators (domestic)
4) Assist buyers in installing and debugging equipment (overseas)
After-sales service:
1) 7*24 hours online service, remote real-time video solution;
2) During the first installation and debugging process, problems encountered during normal operation are solved in time:
3) Regular process inspection and use effect, timely machine maintenance suggestions:
4) Lifetime free technical guidance
5) Timely update the latest industry information.
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Key Technical Configurations
1. Forming System
Oriented Strand Layering Heads:
Multi-layer oriented strand laying (longitudinal surface/cross-directional core)
Laser scanning + servo motors for precise strand orientation control
Wide-Width Adaptation: Ensures forming uniformity across 2800mm (edge density deviation ≤ 3%)
2. Continuous Press Core Components
Component | Technical Requirements |
Steel Belts | High-strength alloy belts (thickness ≥1.8mm), nano-coated surface for anti-adhesion |
Heating Platens | Zoned heating (16–24 zones), temperature control accuracy ±1.5°C (steam/thermal oil dual-mode) |
Pressure System | Servo-hydraulic zoned pressure (≥20 zones), adjustable range 0–8MPa |
Drive System | Dual servo motor synchronous drive, closed-loop belt tension control (fluctuation ≤0.5%) |
3. Temperature Control & Curing System
Gradient Temperature Control:
Staged heating from entry to exit (180°C → 220°C → 200°C)
Balances rapid resin curing and stress release
Steam Injection Assist: Pre-cures surface layer to prevent fuzzing
4. Intelligent Control System
PLC + PC-Level Monitoring:
Real-time steel belt tracking (correction accuracy ±0.1mm)
Adaptive pressure/temperature adjustment (linked to mat density feedback)
Big Data Optimization:
Self-learning from historical process parameters to reduce waste board rate
Ⅱ. Core Challenges & Solutions for 2800mm Ultra-Wide Design
Challenge | Technical Solution |
Transverse Belt Deflection | Increased support roller density (pitch ≤150mm) + hydraulic crown compensation system |
Edge Temperature Loss | Independent edge temperature zones (+5°C compensation) + infrared edge heaters |
Mat Forming Edge Effect | Air-assisted forming + retractable edge guides (dynamic width adjustment) |
Stress Concentration Cracking | Stepped decompression gradient at press exit (5-stage pressure release) |
Ⅲ. Production Efficiency Advantages
1. Product Quality:
Internal Bond (IB) ≥0.48MPa (EN 319 standard)
24h Thickness Swelling (TS) <12% (exceeds GB/T 4897 requirements)
2. Economic Benefits:
Raw material utilization: Ultra-wide cutting reduces edge waste (yield +5%)
Energy consumption: Waste heat recovery reduces steam usage ≥15%
3. Production Flexibility:
Rapid thickness changeover (8–40mm), customizable density (550–750kg/m³)
Ⅳ. Typical Applications
High-end Construction: Load-bearing wall panels, roof sheathing for wood-frame buildings
Specialized Packaging: Heavy-duty transport pallet substrates
Emerging Markets: Container flooring (2800mm fits 40-foot containers)
Shandong MingHung OSB&MDF Machinery Equipment is a China professional factory who specilize in manufacturering and offering Wood based panel machine, including OSB making machine, MDF making machine, and Chipboard /PB making machine.
Our factory with the advanced processing lathes, Mature production technology, and Professional engineers and technicians, and independent ability of reasearch and development, and quickly service, ensure that we have the ability to offer you the suitable and good woodworking machinery as different conditions and requires.
We maintain a long-term cooperation with a well-known freight forwarding company, and adhere to the customer-first philosophy. We strictly implement the quality inspection process before shipment to ensure that each batch of products meets international quality standards, We deeply understand that high-quality service is the cornerstone of winning customer trust, and we always create value for customers with professional and efficient supply chain management. We sincerely invite you to join hands and work together to createa win-win future.
Pre-sales service:
1) Listen to customer needs
2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:
3) Support remote meetings and remote factory visits;
4) Provide professional advice to customers and confirm the final selection
5) Support on-site factory visits;
On-purchase service:
1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;
2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;
3) Free online or offline training for buyers' operators (domestic)
4) Assist buyers in installing and debugging equipment (overseas)
After-sales service:
1) 7*24 hours online service, remote real-time video solution;
2) During the first installation and debugging process, problems encountered during normal operation are solved in time:
3) Regular process inspection and use effect, timely machine maintenance suggestions:
4) Lifetime free technical guidance
5) Timely update the latest industry information.
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com