MH-OSB
MINGHUNG
Component | Function |
1. Steel Belt System | Two high-temperature alloy steel belts continuously transport the strand mat (core drive component). |
2. Modular Platens | Segmented heated platens with independent hydraulic control per section for gradient pressure/temperature. |
3. Hydraulic System | Provides high pressure (>5,000 tons) for strand bonding. |
4. Heating System | Thermal oil or steam heating with precise zonal temperature control (180–220°C). |
5. Thickness Control | Laser measurement + hydraulic feedback (accuracy: ±0.1 mm). |
Forming: Surface layer (longitudinal) and core layer (transverse) strands are layered directionally.
Pre-pressing: Initial compaction to prevent mat breakup.
Continuous Pressing:
Strand mat enters via steel belts.
Gradient pressure application (high at entry, low at exit).
Temperature optimized for resin curing (e.g., high at entry, cooling at exit).
Cutting & Stacking: Continuous board cut to length.
1. High Efficiency:
24/7 continuous production, daily output: 1,000–2,000 m³ (3× faster than batch presses).
2. Superior Quality:
Uniform density distribution (modular pressure control).
High internal bond strength (optimized resin curing).
Thickness tolerance: ≤±0.2 mm.
3. Energy Savings:
30% higher thermal efficiency (zonal temperature control).
Reduced hydraulic energy consumption (localized high pressure).
4. Flexibility:
Rapid switch between thicknesses (8–40 mm) and resin types (MDI/PMDI).
Challenge | Solution |
Steel belt misalignment | Laser steering + automatic tensioning |
Low edge density | Modular pressure compensation |
Thickness precision | High-response servo valves + real-time scanners |
Platen deformation | Alloy cast iron + reinforced backing beams |
1. Core Philosophy
Deconstructs the press into physically independent, functionally collaborative, autonomously controlled modules. Each module contains:
Heated Platens: With thermal channels.
Hydraulic Actuators: Independent cylinders/servo valves.
Temperature Control: Dedicated sensors/circuits.
Thickness Sensors: Real-time gap monitoring.
Control Interface: PLC communication.
2. Technical Implementation
2.1 Physical Modularity:
Segmented platens (8–30 modules).
Independent frame supports with precision alignment.
Expansion-compensated inter-module connections.
2.2 Pressure Control:
Gradient Profiling:
Entry Zone: High pressure (max force) for rapid compaction.
Mid Zone: Reduced pressure for bonding optimization.
Exit Zone: Low pressure to prevent springback.
Real-time thickness feedback (±0.1 mm accuracy).
2.3 Temperature Control:
Curing-Optimized Gradient:
Entry Zone: 180–220°C for rapid resin activation.
Mid Zone: Sustained heat for full cross-linking.
Exit Zone: Cooling for dimensional stability.
Compatibility with all resin systems (PF/MDI).
2.4 Control Architecture:
Distributed PLCs (Profibus/EtherCAT).
Synchronized module-specific control objects.
3. Benefits of Modularity
Advantage | Impact |
Process Flexibility | One-click product changeovers (thickness/density/resin). |
Quality Consistency | Uniform density/thickness; eliminated edge defects. |
Productivity | 30% faster line speeds; near-zero changeover scrap. |
Energy Efficiency | 30% lower energy consumption. |
Maintainability | Isolated module repairs; reduced downtime. |
4. Challenges & Solutions
Complexity: Mitigated by robust distributed control systems.
Synchronization: High-speed industrial networks (e.g., EtherCAT).
Cost: ROI achieved via operational savings in 2–3 years.
5. Conclusion
Modularity enables spatiotemporal control over pressure/temperature, delivering:
- Unmatched flexibility for product diversity
- Industry-leading thickness/density uniformity
- Revolutionary efficiency in high-volume OSB production
(Industry standard: Dieffenbacher ContiRoll®, Siempelkamp CPS)
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Component | Function |
1. Steel Belt System | Two high-temperature alloy steel belts continuously transport the strand mat (core drive component). |
2. Modular Platens | Segmented heated platens with independent hydraulic control per section for gradient pressure/temperature. |
3. Hydraulic System | Provides high pressure (>5,000 tons) for strand bonding. |
4. Heating System | Thermal oil or steam heating with precise zonal temperature control (180–220°C). |
5. Thickness Control | Laser measurement + hydraulic feedback (accuracy: ±0.1 mm). |
Forming: Surface layer (longitudinal) and core layer (transverse) strands are layered directionally.
Pre-pressing: Initial compaction to prevent mat breakup.
Continuous Pressing:
Strand mat enters via steel belts.
Gradient pressure application (high at entry, low at exit).
Temperature optimized for resin curing (e.g., high at entry, cooling at exit).
Cutting & Stacking: Continuous board cut to length.
1. High Efficiency:
24/7 continuous production, daily output: 1,000–2,000 m³ (3× faster than batch presses).
2. Superior Quality:
Uniform density distribution (modular pressure control).
High internal bond strength (optimized resin curing).
Thickness tolerance: ≤±0.2 mm.
3. Energy Savings:
30% higher thermal efficiency (zonal temperature control).
Reduced hydraulic energy consumption (localized high pressure).
4. Flexibility:
Rapid switch between thicknesses (8–40 mm) and resin types (MDI/PMDI).
Challenge | Solution |
Steel belt misalignment | Laser steering + automatic tensioning |
Low edge density | Modular pressure compensation |
Thickness precision | High-response servo valves + real-time scanners |
Platen deformation | Alloy cast iron + reinforced backing beams |
1. Core Philosophy
Deconstructs the press into physically independent, functionally collaborative, autonomously controlled modules. Each module contains:
Heated Platens: With thermal channels.
Hydraulic Actuators: Independent cylinders/servo valves.
Temperature Control: Dedicated sensors/circuits.
Thickness Sensors: Real-time gap monitoring.
Control Interface: PLC communication.
2. Technical Implementation
2.1 Physical Modularity:
Segmented platens (8–30 modules).
Independent frame supports with precision alignment.
Expansion-compensated inter-module connections.
2.2 Pressure Control:
Gradient Profiling:
Entry Zone: High pressure (max force) for rapid compaction.
Mid Zone: Reduced pressure for bonding optimization.
Exit Zone: Low pressure to prevent springback.
Real-time thickness feedback (±0.1 mm accuracy).
2.3 Temperature Control:
Curing-Optimized Gradient:
Entry Zone: 180–220°C for rapid resin activation.
Mid Zone: Sustained heat for full cross-linking.
Exit Zone: Cooling for dimensional stability.
Compatibility with all resin systems (PF/MDI).
2.4 Control Architecture:
Distributed PLCs (Profibus/EtherCAT).
Synchronized module-specific control objects.
3. Benefits of Modularity
Advantage | Impact |
Process Flexibility | One-click product changeovers (thickness/density/resin). |
Quality Consistency | Uniform density/thickness; eliminated edge defects. |
Productivity | 30% faster line speeds; near-zero changeover scrap. |
Energy Efficiency | 30% lower energy consumption. |
Maintainability | Isolated module repairs; reduced downtime. |
4. Challenges & Solutions
Complexity: Mitigated by robust distributed control systems.
Synchronization: High-speed industrial networks (e.g., EtherCAT).
Cost: ROI achieved via operational savings in 2–3 years.
5. Conclusion
Modularity enables spatiotemporal control over pressure/temperature, delivering:
- Unmatched flexibility for product diversity
- Industry-leading thickness/density uniformity
- Revolutionary efficiency in high-volume OSB production
(Industry standard: Dieffenbacher ContiRoll®, Siempelkamp CPS)
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
