MH-PB
MINGHUNG
This is a high-efficiency, large-scale particleboard production line specifically designed to process various mixed wood species (such as branches, small-diameter logs, thinned wood, wood processing residues, etc.). With a design capacity of 500 cubic meters per day (typically based on 22-24 hours operation), equivalent to an annual output of over 150,000 cubic meters, it represents a large-scale, industrial-grade solution for comprehensive wood resource utilization. The core value of this production line lies in its ability to transform low-value, diverse mixed wood into high-value, standardized wood-based panels.
"Full mixed wood" is not a strict botanical classification but rather an industrial raw material term in the panel production industry, carrying specific economic and technical meanings.
Core Definition:
Refers to a production raw material system that is not selective about wood species and can compatibly process a mixture of various hardwoods and softwoods.
Specifically, it includes the following characteristics:
1. Mixed Species: Allows for the simultaneous use of dozens or even hundreds of different wood species, without reliance on a single type. For example, poplar, eucalyptus, fir, pine, oak (pieces), branches, etc., can be mixed.
2. Wide Sources & Low Cost:
Forestry Residues: Thinning wood, branches, tree tops, logging waste.
Wood Processing Residues: Off-cuts, trimmings, sawdust from furniture factories, flooring mills, etc.
Urban Waste Wood: Discarded construction formwork, packing cases, pallets from demolition.
Fast-Growing Timber: Short-rotation woods like poplar and eucalyptus.
3. Variable Form & Quality: The raw materials vary greatly in diameter, curvature, moisture content, density, and hardness, and may contain impurities like bark, sand, stones, or even metal.
 | Why is using "Full Mixed Wood" a key advantage? |
Economy: Greatly reduces raw material procurement costs, as these materials are often considered "waste" or low-value resources.
Sustainability: Aligns with the circular economy and green manufacturing principles, achieving full resource utilization.
Stable Supply: Not dependent on a single wood species; wide raw material sources ensure production continuity.
The core of its production process lies in the front-end "purification" and back-end "homogenization". The entire process can be clearly divided into the following key stages, as illustrated in the chart below:
Stage 1: Raw Material Purification & Handling
This is the most critical preparatory stage for processing mixed wood. As shown in the chart, various mixed wood materials are first fed into a Crusher to be shredded into smaller fragments. These fragments then pass through Multi-Stage Screening and Powerful Magnetic Separation/Air Classification systems to remove impurities like sand, stones, and metal, finally yielding clean Qualified Wood Chips, laying the foundation for subsequent stable production.
Stage 2: Particle Preparation & Classification
The qualified wood chips are fed into a Ring Flaker and cut into uniformly sized flakes. These flakes are then dried to a suitable moisture content in a Rotary Drum Dryer and precisely sorted into Surface Fine Particles and Core Coarse Particles by a Screening Station. This classification is essential for forming a high-quality board structure.
Stage 3: Blending & Forming
The sorted surface and core particles enter a High-Speed Blender, where they are uniformly mixed with E1 Grade Eco-Friendly Adhesive (e.g., Urea-Formaldehyde resin), Paraffin (waterproofing agent), and other additives. Subsequently, the resinated particles are formed by a Forming Station into a loose, uniform mat on a moving steel belt. This mat is then initially compacted by a Pre-Press to form a "green belt" with sufficient strength for handling.
Stage 4: Hot Pressing & Finishing
The mat enters the core equipment – the Continuous Flat Press – where it is subjected to high temperature and pressure, curing the resin and permanently bonding the particles into a high-density board. The formed board is cooled and set in a Cooler, trimmed to size by Trimming & Cross-Cut Saws, and finally passed through a Sanding Machine to ensure precise thickness and a smooth surface, completing the entire manufacturing process.
To achieve the high capacity of 500 cubic meters per day, the following equipment forms the core components of the production line, all essential:
1. Raw Material Handling Section Equipment:
Heavy-Duty Apron Conveyor: Withstands heavy loads and impact.
Large-Capacity Crusher: For primary crushing of large-diameter or bulky wood.
Multi-Stage Screening System: Includes drum screens, vibrating screens for separating fragments and impurities by size.
Powerful Magnetic Separator: Removes ferrous metals.
Air Classifier/Non-Ferrous Metal Separator: Removes light impurities (plastic, bark) and non-ferrous metals.
Large Raw Material Storage Silos: Ensures continuous feed.
2. Particle Preparation & Drying Section Equipment:
Large Ring Flaker: High power, ensures high output and uniform particles.
Large Rotary Drum Dryer: High evaporation capacity, quickly dries particles to target moisture content.
Multi-Deck Vibrating Screen/Swinging Screen: Efficiently classifies dried particles into surface and core layers.
chipboard flaker
dryer
vibrating screen
3. Blending & Forming Section Equipment:
Large Weight-Blending System: Includes multiple metering bins and high-capacity high-speed ring blenders, ensures blending uniformity at high throughput.
Mechanical or Pneumatic Forming Station: Designed for high capacity, fast forming speed, good uniformity.
Heavy-Duty Pre-Press: Provides sufficient pressure to compact thick mats.
glue system
mat forming machine
pre press
4. Hot Pressing & Finishing Section Equipment:
Continuous Flat Press: This is the heart of the production line and the most critical equipment for achieving 500 m³/day capacity. Its opening, platen length, and pressure system are optimized for high output.
Cooler/Conditioning Star: Has sufficient cooling capacity and volume.
Automatic Trimming & Cross-Cut Saws: High precision, high speed.
Multi-Head Heavy-Duty Calibrating Sander: Typically 4 or 6 heads, ensures thickness accuracy and surface quality at high output.
Automatic Panel Saw & Stacking System: Automates final cutting and stacking of finished boards.
5. Auxiliary & Control Systems:
Plant-Wide Automated Control System (PLC + SCADA): Coordinates all equipment for efficient, stable operation.
Large Thermal Energy Plant: Includes large boilers or thermal oil heaters, provides ample heat source.
Centralized Dust Extraction System: Handles plant-wide dust generation, large scale, ensures environmental compliance.
1. Ultimate Raw Material Cost Advantage
Turn Waste into Wealth: Utilizes low-cost mixed wood, forestry residues, and wood processing waste as core feedstock, transforming traditional "waste" into high-value products.
Stable Supply: Does not rely on a single wood species, ensuring wide and flexible raw material sources that effectively mitigate the risk of price fluctuations for any single material.
2. Significant Economies of Scale
High Output & Efficiency: The 500 m³/day large-scale design significantly reduces per-unit costs for equipment depreciation, energy consumption, and labor.
High Return on Investment (ROI): The combination of low raw material costs and high output leads to a notably short investment payback period and strong long-term profitability.
3. Exceptional Product Quality & Market Competitiveness
Stable & Uniform Quality: Employs continuous press technology, producing boards with extremely uniform density distribution, high surface flatness, and reliable internal quality, meeting the demands of high-end furniture and decoration.
Leading Environmental Grade: The line facilitates precise control of resin application, ensuring products easily meet E1 or higher environmental standards, aligning with global green consumption trends.
4. Powerful Environmental & Social Value
Embraces Circular Economy: Achieves resource utilization of forestry and wood processing waste, complying with environmental policies and sustainable development strategies worldwide.
Enhances Corporate Image: The "waste-to-wealth" narrative significantly boosts the company's brand image and social responsibility, aiding in securing government support and market preference.
5. High Automation & Operational Stability
Efficient & Stable Production: Full-line, highly automated control minimizes human intervention, ensuring smooth operation, high efficiency, and consistent product quality across batches.
High Technical Barrier: The robust raw material handling capability and precise process control create a significant technical barrier, making it difficult for competitors to replicate.
Product Performance:
Environmental Grade: Formaldehyde emissions can meet E1 grade or higher standards.
Physical Properties: Key indicators like Internal Bond, Modulus of Rupture, and screw holding capacity comply with national standards .
Specifications: Can produce particleboard in various thicknesses (e.g., 2mm-40mm) and densities.
Application Fields:
Furniture Manufacturing: Substrate for cabinets, wardrobes, office furniture, panel furniture.
Interior Decoration: Used for floor underlayment, partitions, wall panels, ceilings.
Packaging & Construction: Manufacturing of packaging crates, interior construction formwork (non-load bearing).
Significant Economic Benefits: Utilizes low-cost, widely available mixed wood raw materials, substantially reducing production costs; high-output, large-scale production delivers considerable economic returns.
Strong Resource Integration Capability: Transforms local forestry residues and wood processing waste into economic resources, aligning with circular economy policies and potentially qualifying for related support.
Excellent Market Adaptability: The "Full Mixed Wood" raw material strategy frees production from dependence on a single wood species, ensuring stable supply and strong risk resistance.
Green & Eco-Friendly Brand Image: The project itself represents the recycling of waste resources, helping to build a green, sustainable corporate brand and enhance social image.
Shandong MingHung OSB&MDF Machinery Equipment is a China professional factory who specilize in manufacturering and offering Wood based panel machine, including OSB making machine, MDF making machine, and Chipboard /PB making machine.
Our factory with the advanced processing lathes, Mature production technology, and Professional engineers and technicians, and independent ability of reasearch and development, and quickly service, ensure that we have the ability to offer you the suitable and good woodworking machinery as different conditions and requires.
Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
This is a high-efficiency, large-scale particleboard production line specifically designed to process various mixed wood species (such as branches, small-diameter logs, thinned wood, wood processing residues, etc.). With a design capacity of 500 cubic meters per day (typically based on 22-24 hours operation), equivalent to an annual output of over 150,000 cubic meters, it represents a large-scale, industrial-grade solution for comprehensive wood resource utilization. The core value of this production line lies in its ability to transform low-value, diverse mixed wood into high-value, standardized wood-based panels.
"Full mixed wood" is not a strict botanical classification but rather an industrial raw material term in the panel production industry, carrying specific economic and technical meanings.
Core Definition:
Refers to a production raw material system that is not selective about wood species and can compatibly process a mixture of various hardwoods and softwoods.
Specifically, it includes the following characteristics:
1. Mixed Species: Allows for the simultaneous use of dozens or even hundreds of different wood species, without reliance on a single type. For example, poplar, eucalyptus, fir, pine, oak (pieces), branches, etc., can be mixed.
2. Wide Sources & Low Cost:
Forestry Residues: Thinning wood, branches, tree tops, logging waste.
Wood Processing Residues: Off-cuts, trimmings, sawdust from furniture factories, flooring mills, etc.
Urban Waste Wood: Discarded construction formwork, packing cases, pallets from demolition.
Fast-Growing Timber: Short-rotation woods like poplar and eucalyptus.
3. Variable Form & Quality: The raw materials vary greatly in diameter, curvature, moisture content, density, and hardness, and may contain impurities like bark, sand, stones, or even metal.
| Why is using "Full Mixed Wood" a key advantage? |
Economy: Greatly reduces raw material procurement costs, as these materials are often considered "waste" or low-value resources.
Sustainability: Aligns with the circular economy and green manufacturing principles, achieving full resource utilization.
Stable Supply: Not dependent on a single wood species; wide raw material sources ensure production continuity.
The core of its production process lies in the front-end "purification" and back-end "homogenization". The entire process can be clearly divided into the following key stages, as illustrated in the chart below:
Stage 1: Raw Material Purification & Handling
This is the most critical preparatory stage for processing mixed wood. As shown in the chart, various mixed wood materials are first fed into a Crusher to be shredded into smaller fragments. These fragments then pass through Multi-Stage Screening and Powerful Magnetic Separation/Air Classification systems to remove impurities like sand, stones, and metal, finally yielding clean Qualified Wood Chips, laying the foundation for subsequent stable production.
Stage 2: Particle Preparation & Classification
The qualified wood chips are fed into a Ring Flaker and cut into uniformly sized flakes. These flakes are then dried to a suitable moisture content in a Rotary Drum Dryer and precisely sorted into Surface Fine Particles and Core Coarse Particles by a Screening Station. This classification is essential for forming a high-quality board structure.
Stage 3: Blending & Forming
The sorted surface and core particles enter a High-Speed Blender, where they are uniformly mixed with E1 Grade Eco-Friendly Adhesive (e.g., Urea-Formaldehyde resin), Paraffin (waterproofing agent), and other additives. Subsequently, the resinated particles are formed by a Forming Station into a loose, uniform mat on a moving steel belt. This mat is then initially compacted by a Pre-Press to form a "green belt" with sufficient strength for handling.
Stage 4: Hot Pressing & Finishing
The mat enters the core equipment – the Continuous Flat Press – where it is subjected to high temperature and pressure, curing the resin and permanently bonding the particles into a high-density board. The formed board is cooled and set in a Cooler, trimmed to size by Trimming & Cross-Cut Saws, and finally passed through a Sanding Machine to ensure precise thickness and a smooth surface, completing the entire manufacturing process.
To achieve the high capacity of 500 cubic meters per day, the following equipment forms the core components of the production line, all essential:
1. Raw Material Handling Section Equipment:
Heavy-Duty Apron Conveyor: Withstands heavy loads and impact.
Large-Capacity Crusher: For primary crushing of large-diameter or bulky wood.
Multi-Stage Screening System: Includes drum screens, vibrating screens for separating fragments and impurities by size.
Powerful Magnetic Separator: Removes ferrous metals.
Air Classifier/Non-Ferrous Metal Separator: Removes light impurities (plastic, bark) and non-ferrous metals.
Large Raw Material Storage Silos: Ensures continuous feed.
2. Particle Preparation & Drying Section Equipment:
Large Ring Flaker: High power, ensures high output and uniform particles.
Large Rotary Drum Dryer: High evaporation capacity, quickly dries particles to target moisture content.
Multi-Deck Vibrating Screen/Swinging Screen: Efficiently classifies dried particles into surface and core layers.
chipboard flaker
dryer
vibrating screen
3. Blending & Forming Section Equipment:
Large Weight-Blending System: Includes multiple metering bins and high-capacity high-speed ring blenders, ensures blending uniformity at high throughput.
Mechanical or Pneumatic Forming Station: Designed for high capacity, fast forming speed, good uniformity.
Heavy-Duty Pre-Press: Provides sufficient pressure to compact thick mats.
glue system
mat forming machine
pre press
4. Hot Pressing & Finishing Section Equipment:
Continuous Flat Press: This is the heart of the production line and the most critical equipment for achieving 500 m³/day capacity. Its opening, platen length, and pressure system are optimized for high output.
Cooler/Conditioning Star: Has sufficient cooling capacity and volume.
Automatic Trimming & Cross-Cut Saws: High precision, high speed.
Multi-Head Heavy-Duty Calibrating Sander: Typically 4 or 6 heads, ensures thickness accuracy and surface quality at high output.
Automatic Panel Saw & Stacking System: Automates final cutting and stacking of finished boards.
5. Auxiliary & Control Systems:
Plant-Wide Automated Control System (PLC + SCADA): Coordinates all equipment for efficient, stable operation.
Large Thermal Energy Plant: Includes large boilers or thermal oil heaters, provides ample heat source.
Centralized Dust Extraction System: Handles plant-wide dust generation, large scale, ensures environmental compliance.
1. Ultimate Raw Material Cost Advantage
Turn Waste into Wealth: Utilizes low-cost mixed wood, forestry residues, and wood processing waste as core feedstock, transforming traditional "waste" into high-value products.
Stable Supply: Does not rely on a single wood species, ensuring wide and flexible raw material sources that effectively mitigate the risk of price fluctuations for any single material.
2. Significant Economies of Scale
High Output & Efficiency: The 500 m³/day large-scale design significantly reduces per-unit costs for equipment depreciation, energy consumption, and labor.
High Return on Investment (ROI): The combination of low raw material costs and high output leads to a notably short investment payback period and strong long-term profitability.
3. Exceptional Product Quality & Market Competitiveness
Stable & Uniform Quality: Employs continuous press technology, producing boards with extremely uniform density distribution, high surface flatness, and reliable internal quality, meeting the demands of high-end furniture and decoration.
Leading Environmental Grade: The line facilitates precise control of resin application, ensuring products easily meet E1 or higher environmental standards, aligning with global green consumption trends.
4. Powerful Environmental & Social Value
Embraces Circular Economy: Achieves resource utilization of forestry and wood processing waste, complying with environmental policies and sustainable development strategies worldwide.
Enhances Corporate Image: The "waste-to-wealth" narrative significantly boosts the company's brand image and social responsibility, aiding in securing government support and market preference.
5. High Automation & Operational Stability
Efficient & Stable Production: Full-line, highly automated control minimizes human intervention, ensuring smooth operation, high efficiency, and consistent product quality across batches.
High Technical Barrier: The robust raw material handling capability and precise process control create a significant technical barrier, making it difficult for competitors to replicate.
Product Performance:
Environmental Grade: Formaldehyde emissions can meet E1 grade or higher standards.
Physical Properties: Key indicators like Internal Bond, Modulus of Rupture, and screw holding capacity comply with national standards .
Specifications: Can produce particleboard in various thicknesses (e.g., 2mm-40mm) and densities.
Application Fields:
Furniture Manufacturing: Substrate for cabinets, wardrobes, office furniture, panel furniture.
Interior Decoration: Used for floor underlayment, partitions, wall panels, ceilings.
Packaging & Construction: Manufacturing of packaging crates, interior construction formwork (non-load bearing).
Significant Economic Benefits: Utilizes low-cost, widely available mixed wood raw materials, substantially reducing production costs; high-output, large-scale production delivers considerable economic returns.
Strong Resource Integration Capability: Transforms local forestry residues and wood processing waste into economic resources, aligning with circular economy policies and potentially qualifying for related support.
Excellent Market Adaptability: The "Full Mixed Wood" raw material strategy frees production from dependence on a single wood species, ensuring stable supply and strong risk resistance.
Green & Eco-Friendly Brand Image: The project itself represents the recycling of waste resources, helping to build a green, sustainable corporate brand and enhance social image.
Shandong MingHung OSB&MDF Machinery Equipment is a China professional factory who specilize in manufacturering and offering Wood based panel machine, including OSB making machine, MDF making machine, and Chipboard /PB making machine.
Our factory with the advanced processing lathes, Mature production technology, and Professional engineers and technicians, and independent ability of reasearch and development, and quickly service, ensure that we have the ability to offer you the suitable and good woodworking machinery as different conditions and requires.
Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
