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MH-OSB
MINGHUNG
Plant Overview
The 150,000 cubic meters per year Acoustic Oriented Strand Board (OSB) Production Plant is a large-scale, intensive, and fully automated line representing the pinnacle of industry technology. It incorporates not only all the advantages of a traditional high-performance OSB line but also integrates advanced acoustic material handling technologies and unique structural design processes. Specifically designed to produce high-value-added OSB panels with exceptional sound insulation (soundproofing) and absorption properties, this plant empowers investors to capture the high-end green building materials market, meeting the increasingly stringent global regulations and demand for noise control in construction and decoration.
Core Advantages & Features
1. Superior Acoustic Performance Output:
Proprietary Acoustic Formulation System: Features a dedicated system for the precise metering, mixing, and application of adhesives and acoustic modifiers. The use of resins with high damping properties or the addition of special micro-fillers effectively increases board density and internal friction, converting mechanical energy (sound waves) into heat, thereby achieving efficient sound insulation and absorption.
Optimized Multi-Layer Gradient Structure: The core forming station is specially designed to create a "density gradient" or "functional layer" structure. For instance, using fine surface layers for smoothness and a core with specific strand geometry and acoustic materials to form effective sound wave reflection and attenuation layers, significantly enhancing acoustic performance (e.g., high Sound Transmission Class (STC) and Impact Insulation Class (IIC) ratings).
2. Large-Scale & High-Efficiency Production:
High-Capacity Design: The 150,000 m³/year capacity reflects the line's high speed and stability, capable of fulfilling large project orders and achieving economies of scale.
Continuous & Automated Operation: Employs advanced processes like continuous drum drying, continuous forming, and (optionally) continuous pressing, coupled with a full-line PLC central control system, ensuring smooth workflow and optimal manpower efficiency.
3. High Intelligence & Stability:
Intelligent Process Control: A PLC and SCADA (Supervisory Control and Data Acquisition) system enables real-time monitoring and parameter optimization from wood yard to packaging, guaranteeing consistent and stable product quality.
Online Quality Inspection: Integrated sensors (e.g., NIR moisture meters, online density gauges, thickness monitors) provide real-time feedback for process adjustment, ensuring every acoustic OSB panel meets preset acoustic and physical standards.
4. Energy Saving & Sustainability:
Energy Recovery Systems: Heat recovery units installed at high-energy-consumption stages (drying, pressing) reuse waste heat to preheat combustion air or process water, significantly reducing overall energy consumption.
Environmental Compliance: Efficient bag-house dust collectors and exhaust gas treatment systems (e.g., RTO) ensure dust and VOC emissions are well below international environmental standards, enabling clean production.
Main Process Flow & Core Components
A complete 150,000 m³/year Acoustic OSB plant primarily consists of the following systems:
1. Raw Material Preparation Section:
Debarking & Chipping: Logs are processed by a drum debarker and a disc or drum chipper to produce processible wood chips.
peeling machine
chipper
Stranding & Screening: Chips are flaked into strands by a ring stranders and then graded by multi-deck vibrating screens. Acceptable strands are conveyed forward, while oversize strands are re-crushed.
2. Drying, Blending & Additive Section:
Rotary Dryer: Utilizes an efficient and safe triple-pass or single-pass rotary dryer to uniformly reduce strand moisture content to the required level.
Precision Blending System: A core component for acoustic functionality. High-speed blenders precisely apply resin and wax, and, crucially, an independent dosing system uniformly incorporates dedicated acoustic modifiers/damping materials with the strands.
3. Forming & Pressing Section:
Multi-Functional Oriented Former: Special mechanical or mechanical-airformers enable multi-layer, density-gradient mat formation, providing the optimal acoustic structure.
Pre-pressing & Hot Pressing: A continuous pre-press provides initial strength to the fluffy mat, which is then cured in a high-tonnage multi-opening press or an advanced continuous press. Under precisely controlled temperature, pressure, and time, the mat is solidified, permanently locking the acoustic properties into the board.
pre press machine
continuous belt press
4. Finishing & Packaging Section:
Cooling & Trimming: Boards are adequately cooled on a star cooler and then cut to standard sizes (e.g., 1220x2440mm, 1250x2500mm) by cross-cut and trim saws.
cooling machine
cross-cut saw
Sanding & Inspection: A heavy-duty calibrating sander ensures precise thickness and a smooth surface. Online inspection equipment performs final quality checks.
Automatic Stacking & Packaging: Fully automatic stackers and packaging lines handle product stacking, film wrapping, and strapping, making the product ready for shipment.
Applications of the Acoustic OSB
Structural Applications: Used in sound-insulating walls, floors, floating floor underlayments, and roof systems for high-rises, hotels, and hospitals, effectively blocking airborne and impact noise.
Interior Finishing: An ideal substrate for wall lining and ceiling in spaces requiring acoustic treatment or quiet environments, such as home theaters, recording studios, conference rooms, hotel rooms, and KTVs.
Modular Construction: Serves as wall and floor components for container houses and prefabricated homes, offering excellent thermal and acoustic insulation.
Specialized Applications: Used as sound-insulating infill panels in light-gauge steel construction and acoustic enclosures for equipment rooms.
Technical Parameters
Item | Parameter / Description |
Annual Capacity | 150,000 cubic meters (adjustable based on operational hours) |
Board Thickness Range | 8mm - 40mm (focus on 10mm, 12mm, 15mm, 18mm) |
Raw Material | Pine, Poplar, Eucalyptus, and other species using small-diameter logs or chips |
Board Size | 1220x2440mm, 1250x2500mm or customized to client requirements |
Board Grade | Meets or exceeds OSB/3 standards, with superior acoustic properties |
Acoustic Performance | Capable of achieving target STC and IIC ratings based on formulation and structure design |
Control System | Fully automatic centralized PLC control, supporting remote monitoring and data acquisition |
Installation & Training | Comprehensive turnkey project services, including installation, commissioning, and operator training |
Shandong MingHung OSB&MDF Machinery Equipment is a China professional factory who specilize in manufacturering and offering Wood based panel machine, including OSB making machine, MDF making machine, and Chipboard /PB making machine.
The machines we can offer includes: Wood chipper, Ring flaker, Strander, Wet silo, Drum dryer, Dry silo, Glue dosing and applying system /Glue blender, Mat forming, Continuous Multi-rolls pre-press, Multi opening hot press and Continuous press, Auto edge cutting machine line, Sanding machine line, kinds of related belt conveyor and so on.
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Plant Overview
The 150,000 cubic meters per year Acoustic Oriented Strand Board (OSB) Production Plant is a large-scale, intensive, and fully automated line representing the pinnacle of industry technology. It incorporates not only all the advantages of a traditional high-performance OSB line but also integrates advanced acoustic material handling technologies and unique structural design processes. Specifically designed to produce high-value-added OSB panels with exceptional sound insulation (soundproofing) and absorption properties, this plant empowers investors to capture the high-end green building materials market, meeting the increasingly stringent global regulations and demand for noise control in construction and decoration.
Core Advantages & Features
1. Superior Acoustic Performance Output:
Proprietary Acoustic Formulation System: Features a dedicated system for the precise metering, mixing, and application of adhesives and acoustic modifiers. The use of resins with high damping properties or the addition of special micro-fillers effectively increases board density and internal friction, converting mechanical energy (sound waves) into heat, thereby achieving efficient sound insulation and absorption.
Optimized Multi-Layer Gradient Structure: The core forming station is specially designed to create a "density gradient" or "functional layer" structure. For instance, using fine surface layers for smoothness and a core with specific strand geometry and acoustic materials to form effective sound wave reflection and attenuation layers, significantly enhancing acoustic performance (e.g., high Sound Transmission Class (STC) and Impact Insulation Class (IIC) ratings).
2. Large-Scale & High-Efficiency Production:
High-Capacity Design: The 150,000 m³/year capacity reflects the line's high speed and stability, capable of fulfilling large project orders and achieving economies of scale.
Continuous & Automated Operation: Employs advanced processes like continuous drum drying, continuous forming, and (optionally) continuous pressing, coupled with a full-line PLC central control system, ensuring smooth workflow and optimal manpower efficiency.
3. High Intelligence & Stability:
Intelligent Process Control: A PLC and SCADA (Supervisory Control and Data Acquisition) system enables real-time monitoring and parameter optimization from wood yard to packaging, guaranteeing consistent and stable product quality.
Online Quality Inspection: Integrated sensors (e.g., NIR moisture meters, online density gauges, thickness monitors) provide real-time feedback for process adjustment, ensuring every acoustic OSB panel meets preset acoustic and physical standards.
4. Energy Saving & Sustainability:
Energy Recovery Systems: Heat recovery units installed at high-energy-consumption stages (drying, pressing) reuse waste heat to preheat combustion air or process water, significantly reducing overall energy consumption.
Environmental Compliance: Efficient bag-house dust collectors and exhaust gas treatment systems (e.g., RTO) ensure dust and VOC emissions are well below international environmental standards, enabling clean production.
Main Process Flow & Core Components
A complete 150,000 m³/year Acoustic OSB plant primarily consists of the following systems:
1. Raw Material Preparation Section:
Debarking & Chipping: Logs are processed by a drum debarker and a disc or drum chipper to produce processible wood chips.
peeling machine
chipper
Stranding & Screening: Chips are flaked into strands by a ring stranders and then graded by multi-deck vibrating screens. Acceptable strands are conveyed forward, while oversize strands are re-crushed.
2. Drying, Blending & Additive Section:
Rotary Dryer: Utilizes an efficient and safe triple-pass or single-pass rotary dryer to uniformly reduce strand moisture content to the required level.
Precision Blending System: A core component for acoustic functionality. High-speed blenders precisely apply resin and wax, and, crucially, an independent dosing system uniformly incorporates dedicated acoustic modifiers/damping materials with the strands.
3. Forming & Pressing Section:
Multi-Functional Oriented Former: Special mechanical or mechanical-airformers enable multi-layer, density-gradient mat formation, providing the optimal acoustic structure.
Pre-pressing & Hot Pressing: A continuous pre-press provides initial strength to the fluffy mat, which is then cured in a high-tonnage multi-opening press or an advanced continuous press. Under precisely controlled temperature, pressure, and time, the mat is solidified, permanently locking the acoustic properties into the board.
pre press machine
continuous belt press
4. Finishing & Packaging Section:
Cooling & Trimming: Boards are adequately cooled on a star cooler and then cut to standard sizes (e.g., 1220x2440mm, 1250x2500mm) by cross-cut and trim saws.
cooling machine
cross-cut saw
Sanding & Inspection: A heavy-duty calibrating sander ensures precise thickness and a smooth surface. Online inspection equipment performs final quality checks.
Automatic Stacking & Packaging: Fully automatic stackers and packaging lines handle product stacking, film wrapping, and strapping, making the product ready for shipment.
Applications of the Acoustic OSB
Structural Applications: Used in sound-insulating walls, floors, floating floor underlayments, and roof systems for high-rises, hotels, and hospitals, effectively blocking airborne and impact noise.
Interior Finishing: An ideal substrate for wall lining and ceiling in spaces requiring acoustic treatment or quiet environments, such as home theaters, recording studios, conference rooms, hotel rooms, and KTVs.
Modular Construction: Serves as wall and floor components for container houses and prefabricated homes, offering excellent thermal and acoustic insulation.
Specialized Applications: Used as sound-insulating infill panels in light-gauge steel construction and acoustic enclosures for equipment rooms.
Technical Parameters
Item | Parameter / Description |
Annual Capacity | 150,000 cubic meters (adjustable based on operational hours) |
Board Thickness Range | 8mm - 40mm (focus on 10mm, 12mm, 15mm, 18mm) |
Raw Material | Pine, Poplar, Eucalyptus, and other species using small-diameter logs or chips |
Board Size | 1220x2440mm, 1250x2500mm or customized to client requirements |
Board Grade | Meets or exceeds OSB/3 standards, with superior acoustic properties |
Acoustic Performance | Capable of achieving target STC and IIC ratings based on formulation and structure design |
Control System | Fully automatic centralized PLC control, supporting remote monitoring and data acquisition |
Installation & Training | Comprehensive turnkey project services, including installation, commissioning, and operator training |
Shandong MingHung OSB&MDF Machinery Equipment is a China professional factory who specilize in manufacturering and offering Wood based panel machine, including OSB making machine, MDF making machine, and Chipboard /PB making machine.
The machines we can offer includes: Wood chipper, Ring flaker, Strander, Wet silo, Drum dryer, Dry silo, Glue dosing and applying system /Glue blender, Mat forming, Continuous Multi-rolls pre-press, Multi opening hot press and Continuous press, Auto edge cutting machine line, Sanding machine line, kinds of related belt conveyor and so on.
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
