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MH-OSB-PM
MINGHUNG
Working Principle
Dried and glued oriented long strands are fed into the vibrating hopper of the forming head by a metering device. The strands fall under gravity into a set of high-speed mechanical orienting rollers. These rollers have specially designed grooves or teeth that force strands into a predetermined direction (parallel to the production line for longitudinal orientation, perpendicular for transverse orientation). By adjusting roller speed, gap, and tilt angle, the orientation degree (typically >80%) can be controlled. In multi-layer forming, different forming heads are used for longitudinal layers, transverse layers, and the core layer, creating an alternating oriented structure on the forming belt. The formed mat is then pre-compressed and fed into a continuous or multi-layer hot press.
Main Components
1. Metering Feeding System : Precise flow control for each layer with load cell closed-loop feedback
2. Vibrating Distributing Hopper : Prevents strand bridging, ensures continuous and uniform discharge
3. Mechanical Orienting Roller Set : Core component with specially grooved/ toothed surface for high orientation degree
4. Forming Head Frame & Adjustment Mechanism : Allows independent adjustment of roller gap, speed, and angle
5. Forming Belt & Drive System : Carries and transports the mat at high speed
6. Vacuum Edge Trimming & Thickness Control Device : Ensures uniform mat width and flat profile
7. Multi-Layer Forming Frame : Integrates 3–5 independent forming heads, each independently controllable
8. Electrical Control System : PLC with industrial HMI for closed-loop control of orientation degree, spreading quantity, and layer ratio
High Orientation Degree : Mechanical orienting technology achieves ≥80% orientation degree, significantly improving OSB’s longitudinal MOR and MOE
Strong Mixed Wood Adaptability : Capable of processing poplar, pine, eucalyptus, birch, fir, and their combinations; supports different wood species per layer or mixed together
Flexible Multi-Layer Forming : Standard 3 layers, optional 5 layers; allows arbitrary configuration of surface/core wood types and orientation directions
Adjustable Orientation Accuracy : Real-time roller parameter adjustment via PLC to meet OSB/2, OSB/3, and OSB/4 grade requirements
Excellent Mat Uniformity : Vacuum edge trimming + vibrating hopper design achieves ≤±4% transverse density deviation
Energy Efficient : Mechanical orientation consumes ~25% less power than pneumatic orientation
Low Maintenance Cost : Wear-resistant orienting roller surface with quick-change design; spare wear parts kept in stock
Technical Specifications
Parameter |
Value |
Nominal Capacity |
30,000 – 200,000 m³/year (customizable) |
Forming Width |
1200 – 2800 mm (customizable) |
Forming Speed |
1 – 10 m/min |
Mat Thickness Range |
6 – 40 mm |
Mat Density Range |
550 – 850 kg/m³ |
Orientation Degree |
≥ 80% (longitudinal/transverse adjustable) |
Number of Layers |
3 layers (standard), 5 layers (optional) |
Forming Accuracy (transverse density deviation) |
≤ ±4% |
Total Installed Power |
90 – 160 kW (depends on width and number of layers) |
Orienting Roller Speed |
0 – 1500 rpm (independent VFD control) |
Air Supply Requirement |
0.6 – 0.8 MPa |
Mixed Wood Types
This oriented OSB forming system can process one or more of the following mixed wood raw materials (fed by layer ratio or mixed proportion):
Wood Species |
Characteristics |
Poplar |
Light color, medium-low density, easy strand preparation, suitable for surface layers |
Pine |
Moderate resin content, high strength, suitable for core and structural layers |
Eucalyptus |
High density, high hardness, improves board rigidity and screw-holding strength |
Birch |
Fine grain, smooth surface, suitable for OSB surface aesthetics |
Fir |
Lightweight, good dimensional stability, suitable for core layer |
Softwood Mix (Pine + Fir) |
Lowers cost while maintaining good mechanical properties |
Hardwood Mix (Eucalyptus + Birch) |
High strength and stiffness, suitable for load-bearing OSB/4 grade |
Fast-Growing Mix (Poplar + Pine) |
Best cost-performance ratio for standard OSB/2 and OSB/3 |
Agricultural Straw (optional) |
Wheat straw, rice straw – up to 30% blending ratio |
Flexible Configuration Options:
Different wood species spread in separate layers (e.g., fine poplar/pine for surface layers, coarse eucalyptus/pine for core layer)
Multiple wood species mixed in a single layer by proportion
Free combination of oriented and non-oriented layers
1. Raw Material Analysis & Formulation Design : Recommends optimal layering/mixing solutions based on local mixed wood resources
2. Complete Line Design : Full process layout from strand preparation, drying & gluing to forming and hot pressing
3. Manufacturing :Custom machining of core orienting rollers
4. Installation & Commissioning : Senior on-site engineer support for installation, no-load and material testing
5. Operation & Maintenance Training : Provides operation manuals and video tutorials in Chinese//other languages
6. Long-Term Spare Parts Supply : Original orienting rollers, wear plates, screens, forming belts, etc.
7. Orientation Process Optimization : Parameter tuning service for different wood species combinations
8. Remote Diagnosis & Upgrades : 24/7 online support; remote upgrades for the orientation control system