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The 1000 cubic meters per day continuous press production line is an industrial-grade, heavy-duty solution designed for modern, large-scale panel board manufacturing. It is engineered to meet the global market's substantial demand for high-quality OSB, MDF, and particleboard. Integrating the most advanced technologies in mechanical engineering, thermal science, automation control, and Industrial Internet of Things (IIoT), this line represents the pinnacle of panel board equipment manufacturing. Its core design philosophy is to maximize output per unit time, minimize comprehensive energy consumption, and reduce manual intervention to the greatest extent while guaranteeing absolute stability in board quality, thereby delivering an exceptional Return on Investment (ROI) for the customer.
The Meaning of "Continuous": Unlike traditional batch-type multi-opening hot presses, this line employs continuously moving steel belts. The mat completes the entire process of preheating, pressing, holding, curing, and cooling while in motion, eliminating the idle cycle time inherent in batch production, achieving truly efficient, 24/7 uninterrupted operation.
1000m³/Day Capacity: This capacity represents the sustainable production capability based on standard board thickness (e.g., 18mm OSB or 15mm MDF), standard recipe, and designed line speed. It implies an annual theoretical capacity exceeding 300,000 cubic meters, sufficient to support the supply needs of a large regional panel manufacturing base or serve as a core production unit for international panel giants.
A complete 1000m³/day continuous press line is a complex systems engineering project, primarily consisting of the following core subsystems:
1. Raw Material Preparation & Forming Section
Raw Material Handling System: Includes large-scale flakers, refiners, fiber preparation systems (for MDF), dryers (triple-pass or single-pass drum type), screening, and air classification systems to ensure uniform raw material size and precise moisture content.
wood flaker
vibrating screen
Blending & Glue Application System: High-speed continuous blenders with multiple metering and spraying devices ensure uniform mixing of adhesive with fibers/flakes and ultra-low glue consumption control.
drying system
resin blending
Forming System:
Mechanical/Pneumatic Forming Stations: Create a loose, uniform mat with a pre-set density gradient.
Continuous Pre-Press: Initially compacts the loose mat into a "mat belt" with sufficient strength and precisely controls the thickness before entering the main press.
forming machine
pre press
2. Core Hot Pressing & Curing Section
Continuous Flat Press Main Unit:
Frame: Ultra-heavy-duty pre-stressed frame structure, optimized using Finite Element Analysis (FEA) to ensure long-term stability and micron-level deformation control under high temperature and pressure.
Steel Belt System: Two endless high-strength alloy steel belts, supported by large-diameter drive rollers and hundreds of support rolls, equipped with fully automatic hydraulic tensioning, steering, and lubrication/cooling systems.
Heating System: Massive heated platens with independently controlled temperature zones, typically using high-temperature thermal oil (max. >300°C) or high-pressure saturated steam as the heat transfer medium for precise temperature control along the process curve.
Hydraulic System: Employing a distributed cylinder layout and servo-proportional valve control, allowing independent programming of the pressure profile across dozens of pressure zones from the press inlet to outlet, precisely controlling board density distribution and the curing process.
Simultaneous Closing Device (Optional, for ultra-high-speed lines): Ensures consistent pressure on the head and tail of the mat, reducing waste.
3. Finishing & Processing Section
Cross-Cut Saw & Edge Trim Handling: High-speed, precise sawing of the endless "board belt" into set lengths, with trim waste automatically recovered and shredded.
Cooling & Flipping System: Star-type roller cooler to uniformly reduce board temperature to a safe range, preventing deformation.
Sanding & Cutting System: Typically equipped with a four-head or eight-head heavy-duty calibrating sander to ensure board thickness tolerance meets the international advanced standard of ±0.1mm. Followed by cross-cut and rip saw lines for cutting to market-required dimensions.
Stacking & Packaging: Fully automatic stackers, intermediate storage systems (optional), and automatic packaging lines for efficient finished product handling.
edge trimming and cutting machine
sanding machine
4. The "Brain" & "Nervous" System
Central Control System (DCS/SCADA): Central control room based on industrial PLCs and PCs, monitoring thousands of process parameters across the entire line (temperature, pressure, speed, thickness, moisture content, glue application rate, etc.).
Quality Control System (QCS): Integrates online density gauges, thickness gauges, moisture meters, and defect scanners for real-time feedback and automatic adjustment of process parameters, enabling closed-loop quality control.
Energy Center & Environmental System:
Thermal Energy Plant: Biomass (sander dust, wood waste) or natural gas-fired boilers provide heat for drying and pressing.
Exhaust Gas Treatment System: Includes efficient cyclone separators, wet electrostatic precipitators, or RTO (Regenerative Thermal Oxidizer) units, ensuring emissions are well below EU BAT (Best Available Techniques) standards.
Heat Recovery System: Recovers waste heat from dryer exhaust and press cooling for pre-heating air or water, resulting in extremely high overall energy efficiency.
siemens PLC
energy center
Core Technology & Performance Advantages
Ultra-High Output & High Stability: Achieves the design capacity by optimizing steel belt speed (up to 1200mm/s and above) and pressing efficiency. Redundant design of critical components and predictive maintenance systems ensure a very high Overall Equipment Effectiveness (OEE > 90%).
Exceptional Board Quality: Boards produced by the continuous flat-press process exhibit significantly superior Internal Bond (IB) strength, thickness tolerance, density uniformity (density profile), and surface quality compared to those from batch presses, meeting the most stringent international standards like EN, CARB, and EPA.
Significant Energy Savings: Compared to multi-opening press lines of equivalent capacity, energy consumption can be reduced by 15%-25%, primarily due to higher thermal efficiency from continuous operation, comprehensive heat recovery systems, and optimized main drive systems.
High Degree of Automation & Intelligence: The line requires only a small crew operating from the central control room. Through an Industry 4.0 framework, integration with upper-level ERP/MES systems is possible for production scheduling, quality traceability, energy analysis, and remote expert diagnostics.
Flexibility & Customization: The line can flexibly switch between producing OSB, MDF, or particleboard of different thicknesses, densities, and specifications by adjusting process recipes and parameters, enabling a rapid response to market demands.
Design Capacity: ≥ 1000 m³ / 24 hours (based on 18mm board)
Applicable Products: OSB, MDF, Particleboard (PB)
Finished Board Format: Width 1300 - 2800 mm (customizable), Length Continuous/Custom
Finished Board Thickness: OSB: 6 - 40 mm; MDF/PB: 2 - 40 mm
Design Line Speed: Max. 1200 mm/s
Main Press Heating Method: Thermal Oil or High-Pressure Steam
Main Press Working Pressure: Max. 600 N/cm²
Control Power Supply: 3-Phase, 380-400V, 50Hz / 60Hz (Optional)
Total Installed Power of Complete Line: Approx. 8,000 - 12,000 kW (subject to configuration)
Certifications: CE, PED (Pressure Equipment Directive), compliant with international safety and environmental standards.
We are China professional factory and supplier of OSB board making machine, MDF/HDF making machine and Flakeboard/Particleboard making machine. Whatever which size, thickness, capacity you want to make, and whatever what kinds of raw materials do you use, our professional team can offer a suitable and good solution for you.
From A to Z, from Raw materials to the final wood based panel, we can offer you all necessary machinery. including: Wood chipper, Strander, Disc chipper, Ring flaker, Rotary drum dryer, Vibrating screener, Glue dosing and applying system, Refiner, Mat frorming line, Continuous pre-press, synchronous Cross-cut saw, Multi-layers Hot press /Continuous single layer hot press, Auto edge trimming machine line，Sanding line，etc.
If interested please contact us for a quote.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
The 1000 cubic meters per day continuous press production line is an industrial-grade, heavy-duty solution designed for modern, large-scale panel board manufacturing. It is engineered to meet the global market's substantial demand for high-quality OSB, MDF, and particleboard. Integrating the most advanced technologies in mechanical engineering, thermal science, automation control, and Industrial Internet of Things (IIoT), this line represents the pinnacle of panel board equipment manufacturing. Its core design philosophy is to maximize output per unit time, minimize comprehensive energy consumption, and reduce manual intervention to the greatest extent while guaranteeing absolute stability in board quality, thereby delivering an exceptional Return on Investment (ROI) for the customer.
The Meaning of "Continuous": Unlike traditional batch-type multi-opening hot presses, this line employs continuously moving steel belts. The mat completes the entire process of preheating, pressing, holding, curing, and cooling while in motion, eliminating the idle cycle time inherent in batch production, achieving truly efficient, 24/7 uninterrupted operation.
1000m³/Day Capacity: This capacity represents the sustainable production capability based on standard board thickness (e.g., 18mm OSB or 15mm MDF), standard recipe, and designed line speed. It implies an annual theoretical capacity exceeding 300,000 cubic meters, sufficient to support the supply needs of a large regional panel manufacturing base or serve as a core production unit for international panel giants.
A complete 1000m³/day continuous press line is a complex systems engineering project, primarily consisting of the following core subsystems:
1. Raw Material Preparation & Forming Section
Raw Material Handling System: Includes large-scale flakers, refiners, fiber preparation systems (for MDF), dryers (triple-pass or single-pass drum type), screening, and air classification systems to ensure uniform raw material size and precise moisture content.
wood flaker
vibrating screen
Blending & Glue Application System: High-speed continuous blenders with multiple metering and spraying devices ensure uniform mixing of adhesive with fibers/flakes and ultra-low glue consumption control.
drying system
resin blending
Forming System:
Mechanical/Pneumatic Forming Stations: Create a loose, uniform mat with a pre-set density gradient.
Continuous Pre-Press: Initially compacts the loose mat into a "mat belt" with sufficient strength and precisely controls the thickness before entering the main press.
forming machine
pre press
2. Core Hot Pressing & Curing Section
Continuous Flat Press Main Unit:
Frame: Ultra-heavy-duty pre-stressed frame structure, optimized using Finite Element Analysis (FEA) to ensure long-term stability and micron-level deformation control under high temperature and pressure.
Steel Belt System: Two endless high-strength alloy steel belts, supported by large-diameter drive rollers and hundreds of support rolls, equipped with fully automatic hydraulic tensioning, steering, and lubrication/cooling systems.
Heating System: Massive heated platens with independently controlled temperature zones, typically using high-temperature thermal oil (max. >300°C) or high-pressure saturated steam as the heat transfer medium for precise temperature control along the process curve.
Hydraulic System: Employing a distributed cylinder layout and servo-proportional valve control, allowing independent programming of the pressure profile across dozens of pressure zones from the press inlet to outlet, precisely controlling board density distribution and the curing process.
Simultaneous Closing Device (Optional, for ultra-high-speed lines): Ensures consistent pressure on the head and tail of the mat, reducing waste.
3. Finishing & Processing Section
Cross-Cut Saw & Edge Trim Handling: High-speed, precise sawing of the endless "board belt" into set lengths, with trim waste automatically recovered and shredded.
Cooling & Flipping System: Star-type roller cooler to uniformly reduce board temperature to a safe range, preventing deformation.
Sanding & Cutting System: Typically equipped with a four-head or eight-head heavy-duty calibrating sander to ensure board thickness tolerance meets the international advanced standard of ±0.1mm. Followed by cross-cut and rip saw lines for cutting to market-required dimensions.
Stacking & Packaging: Fully automatic stackers, intermediate storage systems (optional), and automatic packaging lines for efficient finished product handling.
edge trimming and cutting machine
sanding machine
4. The "Brain" & "Nervous" System
Central Control System (DCS/SCADA): Central control room based on industrial PLCs and PCs, monitoring thousands of process parameters across the entire line (temperature, pressure, speed, thickness, moisture content, glue application rate, etc.).
Quality Control System (QCS): Integrates online density gauges, thickness gauges, moisture meters, and defect scanners for real-time feedback and automatic adjustment of process parameters, enabling closed-loop quality control.
Energy Center & Environmental System:
Thermal Energy Plant: Biomass (sander dust, wood waste) or natural gas-fired boilers provide heat for drying and pressing.
Exhaust Gas Treatment System: Includes efficient cyclone separators, wet electrostatic precipitators, or RTO (Regenerative Thermal Oxidizer) units, ensuring emissions are well below EU BAT (Best Available Techniques) standards.
Heat Recovery System: Recovers waste heat from dryer exhaust and press cooling for pre-heating air or water, resulting in extremely high overall energy efficiency.
siemens PLC
energy center
Core Technology & Performance Advantages
Ultra-High Output & High Stability: Achieves the design capacity by optimizing steel belt speed (up to 1200mm/s and above) and pressing efficiency. Redundant design of critical components and predictive maintenance systems ensure a very high Overall Equipment Effectiveness (OEE > 90%).
Exceptional Board Quality: Boards produced by the continuous flat-press process exhibit significantly superior Internal Bond (IB) strength, thickness tolerance, density uniformity (density profile), and surface quality compared to those from batch presses, meeting the most stringent international standards like EN, CARB, and EPA.
Significant Energy Savings: Compared to multi-opening press lines of equivalent capacity, energy consumption can be reduced by 15%-25%, primarily due to higher thermal efficiency from continuous operation, comprehensive heat recovery systems, and optimized main drive systems.
High Degree of Automation & Intelligence: The line requires only a small crew operating from the central control room. Through an Industry 4.0 framework, integration with upper-level ERP/MES systems is possible for production scheduling, quality traceability, energy analysis, and remote expert diagnostics.
Flexibility & Customization: The line can flexibly switch between producing OSB, MDF, or particleboard of different thicknesses, densities, and specifications by adjusting process recipes and parameters, enabling a rapid response to market demands.
Design Capacity: ≥ 1000 m³ / 24 hours (based on 18mm board)
Applicable Products: OSB, MDF, Particleboard (PB)
Finished Board Format: Width 1300 - 2800 mm (customizable), Length Continuous/Custom
Finished Board Thickness: OSB: 6 - 40 mm; MDF/PB: 2 - 40 mm
Design Line Speed: Max. 1200 mm/s
Main Press Heating Method: Thermal Oil or High-Pressure Steam
Main Press Working Pressure: Max. 600 N/cm²
Control Power Supply: 3-Phase, 380-400V, 50Hz / 60Hz (Optional)
Total Installed Power of Complete Line: Approx. 8,000 - 12,000 kW (subject to configuration)
Certifications: CE, PED (Pressure Equipment Directive), compliant with international safety and environmental standards.
We are China professional factory and supplier of OSB board making machine, MDF/HDF making machine and Flakeboard/Particleboard making machine. Whatever which size, thickness, capacity you want to make, and whatever what kinds of raw materials do you use, our professional team can offer a suitable and good solution for you.
From A to Z, from Raw materials to the final wood based panel, we can offer you all necessary machinery. including: Wood chipper, Strander, Disc chipper, Ring flaker, Rotary drum dryer, Vibrating screener, Glue dosing and applying system, Refiner, Mat frorming line, Continuous pre-press, synchronous Cross-cut saw, Multi-layers Hot press /Continuous single layer hot press, Auto edge trimming machine line，Sanding line，etc.
If interested please contact us for a quote.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
