loading
| Availability: | |
|---|---|
MH-OSB
MINGHUNG
Production Equipment
This production line is a highly automated, continuous manufacturing system specifically designed for producing industrial-grade, high-strength OSB (Oriented Strand Board) pallets. Its core lies in maximizing the mechanical properties of the board through oriented strand technology.
 | 1. Raw Material Preparation Section |
Longwood Log Flaker: A key piece of core equipment. It directly flakes pine, poplar logs, or long wood blocks into strands of specific sizes, replacing the traditional process of chipping followed by flaking. It offers higher efficiency and better strand morphology.
Crusher: Recrusks oversized or overly thick strands to meet the specification requirements for core-layer strands.
Rotary Drum Dryer: Typically a triple-pass or single-pass rotary dryer using biomass thermal energy to precisely reduce the moisture content of the strands from wet state (~40-60%) to the process requirement (typically 3-6%). Ensures uniform drying and low energy consumption.
OSB wood flaker
Rotary Drum Dryer
| 2. Blending, Forming, and Mat Forming Section |
Ring Blender: Core equipment. Separately blends dried surface and core-layer strands with environmentally friendly adhesives (typically PMDI/MDI resin for its high strength and excellent water resistance), wax waterproofing agents, etc. OSB production demands extremely high blending uniformity.
Mechanical Oriented Forming Station: The heart and soul of the entire line. Typically uses a multi-head forming system:
Surface Layer Forming Head: Orients the glued long strands along the length direction (MD) of the board, which is key to imparting high longitudinal strength to the OSB.
Core Layer Forming Head: Lays the strands randomly or along the width direction (CD) of the board to provide good internal bond strength and transverse stability.
Forms a stable three-layer mat structure: "oriented-random-oriented".
glue mixer system
forming machine
| 3. Pressing and Finishing Section |
Continuous Press: The heart of the production line. The formed mat is conveyed via steel belts into the continuous press, where it cures continuously under high temperature (200-240°C) and pressure. OSB produced by a continuous press has extremely uniform density distribution, high surface flatness, and unparalleled production efficiency, making it ideal for mass-producing standard-size pallet boards.
Cooling & Turning Star: Cools the boards (after the continuous board is cut to size) from the hot press through forced cooling, rapidly reducing their temperature from nearly 100°C to room temperature. This stabilizes internal stresses, prevents deformation, and evaporates residual moisture.
Cross-Cut & Trim Saw Line: Precisely cuts the cooled continuous board or large panels into the standard 1220mm x 2440mm (4ft x 8ft) or other custom sizes. High precision and fast efficiency.
Stacking & Packaging System: Fully automatic equipment stacks finished boards, counts them, and applies stretch film or bundles them for transportation.
Continuous Press
Cooling & Turning Star
cross-cut saw
| 4. Auxiliary and Control Systems |
Energy Plant: Usually includes a biomass boiler that utilizes waste materials generated during production (bark, sander dust, etc.) as fuel to provide thermal energy for the dryer and press. Achieves energy self-sufficiency and significantly reduces production costs.
Central Control System (DCS/PLC): The "brain" of the entire line. Uses PLCs and industrial computers to fully automate and precisely control every parameter (temperature, pressure, speed, moisture content, glue dosage, etc.) from raw material to finished product, ensuring production stability and highly consistent product quality.
Energy Plant
siemens PLC
Production Process
1. Raw Material Preparation: Debarked logs (pine/poplar) are fed into the longwood log flaker.
2. Flaking and Screening: Flaked into oriented strands of specified size. After screening, they are classified by size into surface and core-layer strands.
3. Drying: Surface and core-layer strands are sent to the dryer to reduce moisture content to 3-6%.
4. Blending: Dried strands are uniformly mixed with PMDI/MDI resin, waterproofing agents, etc., in the ring blender.
5. Oriented Forming: The blended strands pass through the mechanical oriented forming station to create a three-layer mat structure: "surface MD - core CD/random - surface MD".
6. Pre-Pressing and Hot Pressing: The mat is initially compacted by a pre-press and then enters the continuous press, where the adhesive cures under high temperature and pressure, pressing the strands into a solid board.
7. Cooling and Conditioning: Boards from the hot press are rapidly cooled by the cooling star to stabilize their properties.
8. Sawing and Sanding: The cooled continuous board is cut into standard 1220mm x 2440mm sizes and sanded to precise thickness if required, ensuring dimensional accuracy and flatness.
9. Inspection and Packaging: Finished products undergo quality inspection (checking dimensions, density, strength, etc.). Qualified products are automatically stacked and packaged.
Raw Materials Suitable
1. Core Raw Materials (Softwoods)
These are the most mainstream and ideal raw materials for producing high-strength OSB, featuring long fibers and high lignin content, which provide excellent mechanical properties.
Pine:
Species: Loblolly Pine, Slash Pine, Radiata Pine, Mongolian Scotch Pine.It is widely distributed in regions such as North America, New Zealand, Australia, Russia, Northern Europe, and China.
Advantages: Fast growth rate, wide availability, long and tough fibers. OSB made from pine offers high strength and superior nail-holding capacity, making it the preferred raw material for the global OSB industry.
Spruce:
They are mainly distributed in Northern Europe and North America.
Advantages: Light color, uniform texture, low resin content, excellent bonding properties with adhesives. Often blended with pine and widely used in Europe and North America.
Fir:
They are mainly distributed in Northern Europe and North America.
Advantages: Properties similar to spruce, good fiber quality, making it a high-quality OSB raw material.
Poplar/Aspen:
Mainly distributed in China, North America, and Europe (such as France, Italy, Spain, etc.)
Advantages: A fast-growing hardwood species with a very short rotation cycle. Although the fibers are shorter, the material is uniform, has low density, and is easy to process. Often blended in a certain proportion with softwoods (e.g., pine) to reduce raw material costs while maintaining core performance.
2. Supplementary Materials (Other Fast-Growing Woods & Recycled Materials)
To further reduce costs and enhance environmental friendliness, the following materials are also used:
Other Small-Diameter Wood/Thinning Wood: Any small-diameter timber with a stable supply and low cost can be used as a supplementary raw material.
Wood Processing Residues: Off-cuts and shavings from sawmills and furniture factories can effectively lower raw material costs and achieve resource recycling.
We maintain a long-term cooperation with a well-known freight forwarding company, and adhere to the customer-first philosophy. We strictly implement the quality inspection process before shipment to ensure that each batch of products meets international quality standards, We deeply understand that high-quality service is the cornerstone of winning customer trust, and we always create value for customers with professional and efficient supply chain management.
Pre-sales service:
1) Listen to customer needs
2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:
3) Support remote meetings and remote factory visits;
4) Provide professional advice to customers and confirm the final selection
5) Support on-site factory visits;
On-purchase service:
1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;
2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;
3) Free online or offline training for buyers' operators (domestic)
4) Assist buyers in installing and debugging equipment (overseas)
After-sales service:
1) 7*24 hours online service, remote real-time video solution;
2) During the first installation and debugging process, problems encountered during normal operation are solved in time:
3) Regular process inspection and use effect, timely machine maintenance suggestions:
4) Lifetime free technical guidance
5) Timely update the latest industry information.
We are China professional factory and supplier of OSB board making machine, MDF/HDF making machine and Flakeboard/Particleboard making machine. Whatever which size, thickness, capacity you want to make, and whatever what kinds of raw materials do you use, our professional team can offer a suitable and good solution for you.
From A to Z, from Raw materials to the final wood based panel, we can offer you all necessary machinery. including: Wood chipper, Strander, Disc chipper, Ring flaker, Rotary drum dryer, Vibrating screener, Glue dosing and applying system, Refiner, Mat frorming line, Continuous pre-press, synchronous Cross-cut saw, Multi-layers Hot press /Continuous single layer hot press, Auto edge trimming machine line，Sanding line，etc.
Q:Can you provide on-site engineer services?
A:Yes, usually our engineers are experienced and provide visa, air tickets and flight services.
Q:Can you customize products for customers?
A:Yes, we can customize products according to customer requirements or drawings. At the same time, we protect customers' business privacy with the strongest awareness.
Q:What payment methods do you offer?
A:Usually T/T and LC. If you have other payment methods, we can also consider it.
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Production Equipment
This production line is a highly automated, continuous manufacturing system specifically designed for producing industrial-grade, high-strength OSB (Oriented Strand Board) pallets. Its core lies in maximizing the mechanical properties of the board through oriented strand technology.
| 1. Raw Material Preparation Section |
Longwood Log Flaker: A key piece of core equipment. It directly flakes pine, poplar logs, or long wood blocks into strands of specific sizes, replacing the traditional process of chipping followed by flaking. It offers higher efficiency and better strand morphology.
Crusher: Recrusks oversized or overly thick strands to meet the specification requirements for core-layer strands.
Rotary Drum Dryer: Typically a triple-pass or single-pass rotary dryer using biomass thermal energy to precisely reduce the moisture content of the strands from wet state (~40-60%) to the process requirement (typically 3-6%). Ensures uniform drying and low energy consumption.
OSB wood flaker
Rotary Drum Dryer
| 2. Blending, Forming, and Mat Forming Section |
Ring Blender: Core equipment. Separately blends dried surface and core-layer strands with environmentally friendly adhesives (typically PMDI/MDI resin for its high strength and excellent water resistance), wax waterproofing agents, etc. OSB production demands extremely high blending uniformity.
Mechanical Oriented Forming Station: The heart and soul of the entire line. Typically uses a multi-head forming system:
Surface Layer Forming Head: Orients the glued long strands along the length direction (MD) of the board, which is key to imparting high longitudinal strength to the OSB.
Core Layer Forming Head: Lays the strands randomly or along the width direction (CD) of the board to provide good internal bond strength and transverse stability.
Forms a stable three-layer mat structure: "oriented-random-oriented".
glue mixer system
forming machine
| 3. Pressing and Finishing Section |
Continuous Press: The heart of the production line. The formed mat is conveyed via steel belts into the continuous press, where it cures continuously under high temperature (200-240°C) and pressure. OSB produced by a continuous press has extremely uniform density distribution, high surface flatness, and unparalleled production efficiency, making it ideal for mass-producing standard-size pallet boards.
Cooling & Turning Star: Cools the boards (after the continuous board is cut to size) from the hot press through forced cooling, rapidly reducing their temperature from nearly 100°C to room temperature. This stabilizes internal stresses, prevents deformation, and evaporates residual moisture.
Cross-Cut & Trim Saw Line: Precisely cuts the cooled continuous board or large panels into the standard 1220mm x 2440mm (4ft x 8ft) or other custom sizes. High precision and fast efficiency.
Stacking & Packaging System: Fully automatic equipment stacks finished boards, counts them, and applies stretch film or bundles them for transportation.
Continuous Press
Cooling & Turning Star
cross-cut saw
| 4. Auxiliary and Control Systems |
Energy Plant: Usually includes a biomass boiler that utilizes waste materials generated during production (bark, sander dust, etc.) as fuel to provide thermal energy for the dryer and press. Achieves energy self-sufficiency and significantly reduces production costs.
Central Control System (DCS/PLC): The "brain" of the entire line. Uses PLCs and industrial computers to fully automate and precisely control every parameter (temperature, pressure, speed, moisture content, glue dosage, etc.) from raw material to finished product, ensuring production stability and highly consistent product quality.
Energy Plant
siemens PLC
Production Process
1. Raw Material Preparation: Debarked logs (pine/poplar) are fed into the longwood log flaker.
2. Flaking and Screening: Flaked into oriented strands of specified size. After screening, they are classified by size into surface and core-layer strands.
3. Drying: Surface and core-layer strands are sent to the dryer to reduce moisture content to 3-6%.
4. Blending: Dried strands are uniformly mixed with PMDI/MDI resin, waterproofing agents, etc., in the ring blender.
5. Oriented Forming: The blended strands pass through the mechanical oriented forming station to create a three-layer mat structure: "surface MD - core CD/random - surface MD".
6. Pre-Pressing and Hot Pressing: The mat is initially compacted by a pre-press and then enters the continuous press, where the adhesive cures under high temperature and pressure, pressing the strands into a solid board.
7. Cooling and Conditioning: Boards from the hot press are rapidly cooled by the cooling star to stabilize their properties.
8. Sawing and Sanding: The cooled continuous board is cut into standard 1220mm x 2440mm sizes and sanded to precise thickness if required, ensuring dimensional accuracy and flatness.
9. Inspection and Packaging: Finished products undergo quality inspection (checking dimensions, density, strength, etc.). Qualified products are automatically stacked and packaged.
Raw Materials Suitable
1. Core Raw Materials (Softwoods)
These are the most mainstream and ideal raw materials for producing high-strength OSB, featuring long fibers and high lignin content, which provide excellent mechanical properties.
Pine:
Species: Loblolly Pine, Slash Pine, Radiata Pine, Mongolian Scotch Pine.It is widely distributed in regions such as North America, New Zealand, Australia, Russia, Northern Europe, and China.
Advantages: Fast growth rate, wide availability, long and tough fibers. OSB made from pine offers high strength and superior nail-holding capacity, making it the preferred raw material for the global OSB industry.
Spruce:
They are mainly distributed in Northern Europe and North America.
Advantages: Light color, uniform texture, low resin content, excellent bonding properties with adhesives. Often blended with pine and widely used in Europe and North America.
Fir:
They are mainly distributed in Northern Europe and North America.
Advantages: Properties similar to spruce, good fiber quality, making it a high-quality OSB raw material.
Poplar/Aspen:
Mainly distributed in China, North America, and Europe (such as France, Italy, Spain, etc.)
Advantages: A fast-growing hardwood species with a very short rotation cycle. Although the fibers are shorter, the material is uniform, has low density, and is easy to process. Often blended in a certain proportion with softwoods (e.g., pine) to reduce raw material costs while maintaining core performance.
2. Supplementary Materials (Other Fast-Growing Woods & Recycled Materials)
To further reduce costs and enhance environmental friendliness, the following materials are also used:
Other Small-Diameter Wood/Thinning Wood: Any small-diameter timber with a stable supply and low cost can be used as a supplementary raw material.
Wood Processing Residues: Off-cuts and shavings from sawmills and furniture factories can effectively lower raw material costs and achieve resource recycling.
We maintain a long-term cooperation with a well-known freight forwarding company, and adhere to the customer-first philosophy. We strictly implement the quality inspection process before shipment to ensure that each batch of products meets international quality standards, We deeply understand that high-quality service is the cornerstone of winning customer trust, and we always create value for customers with professional and efficient supply chain management.
Pre-sales service:
1) Listen to customer needs
2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:
3) Support remote meetings and remote factory visits;
4) Provide professional advice to customers and confirm the final selection
5) Support on-site factory visits;
On-purchase service:
1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;
2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;
3) Free online or offline training for buyers' operators (domestic)
4) Assist buyers in installing and debugging equipment (overseas)
After-sales service:
1) 7*24 hours online service, remote real-time video solution;
2) During the first installation and debugging process, problems encountered during normal operation are solved in time:
3) Regular process inspection and use effect, timely machine maintenance suggestions:
4) Lifetime free technical guidance
5) Timely update the latest industry information.
We are China professional factory and supplier of OSB board making machine, MDF/HDF making machine and Flakeboard/Particleboard making machine. Whatever which size, thickness, capacity you want to make, and whatever what kinds of raw materials do you use, our professional team can offer a suitable and good solution for you.
From A to Z, from Raw materials to the final wood based panel, we can offer you all necessary machinery. including: Wood chipper, Strander, Disc chipper, Ring flaker, Rotary drum dryer, Vibrating screener, Glue dosing and applying system, Refiner, Mat frorming line, Continuous pre-press, synchronous Cross-cut saw, Multi-layers Hot press /Continuous single layer hot press, Auto edge trimming machine line，Sanding line，etc.
Q:Can you provide on-site engineer services?
A:Yes, usually our engineers are experienced and provide visa, air tickets and flight services.
Q:Can you customize products for customers?
A:Yes, we can customize products according to customer requirements or drawings. At the same time, we protect customers' business privacy with the strongest awareness.
Q:What payment methods do you offer?
A:Usually T/T and LC. If you have other payment methods, we can also consider it.
Claim Your Free OSB Line Layout! Get end-to-end plant design from strand preparation to sanding. Receive 3D factory plan within 30 days.
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
