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MINGHUNG
This system is widely used in the continuous production of multi-layer composite products such as Wood-Plastic Composite building formwork, container flooring, fireproof panels, and home decoration boards.
 | What are Multi-layer Composite Boards? |
A multi-layer composite board is a panel manufactured by bonding multiple raw materials of different properties (such as wood fiber, plastic polymer, paper, metal, or textiles) with an adhesive (like resin) under high temperature and high pressure in a single molding process. It is not made from a single material but combines the advantages of different materials to achieve comprehensive properties that a single material cannot offer.
Key Characteristics:
1. Layered Structure: Typically consists of a multi-layer structure such as a core layer, decorative layer, and wear-resistant layer, with each layer serving a different function.
2. Designable Performance: The physical properties of the board (such as strength, sound insulation, thermal insulation, waterproofing, fire resistance) can be customized by adjusting the materials and structure of each layer according to the end-use requirements.
3. High Strength-to-Weight Ratio: Can be made lighter while ensuring strength.
4. Eco-friendly: Often utilizes recycled resources (e.g., wood chips, recycled plastics) as raw materials.
Common Applications:
WPC building formwork, container flooring, interior/exterior decorative panels, furniture countertops, fireproof panels, etc.
| Continuous press |
A continuous press is an industrial equipment used for large-scale, continuous production of panels. Unlike intermittent presses (which press one panel at a time), the material moves continuously through the press while simultaneously undergoing heating, pressing, and curing processes.
Working Principle
Prepared raw materials (such as glue-coated particles, fibers, or surface mats) are formed into a continuous, uniform "mat" on a steel belt by a forming station.
This mat enters the continuous press through the inlet.
Inside the press, the mat is sandwiched between two massive steel belts and passes through a pressing zone consisting of a series of heated platens.
The heated platens provide consistent high temperature (heating) and high pressure (applied by hydraulic cylinders via rollers to the steel belts), causing the adhesive in the mat to melt and cure.
Throughout the pressing process, the mat moves continuously. Loose material enters at the inlet, and a continuous, cured strip of panel emerges from the outlet, which is then sawn into individual panels by cross-cutting saws.
Main Parameters
Pressing Pressure: Typically 200 - 800 tons, or even higher, depending on product requirements.
Operating Temperature: Typically 150°C - 250°C, adjusted based on the resin type.
Press Opening: Determines the thickness range of producible panels.
Production Line Speed: Typically 0.5 - 2.5 meters/minute, directly affecting output.
Annual Production Capacity: Measured in cubic meters or square meters, e.g., 50,000 to 300,000 m³ per year.
Total Installed Power: Reflects the total energy consumption of the equipment.
Component Parts
Main Hydraulic System: Provides the core pressure required for pressing.
Heating System: Typically a thermal oil or steam system used to heat the platens.
Steel Belts and Roller System: Two parallel steel belts and numerous support rollers for transportation and pressure transfer.
Frame and Heating Platens: A sturdy frame supports the entire structure, while the heating platens transfer heat and pressure.
Forming Line and Sawing System: The forming station at the front creates the mat, and the trimming/cross-cutting saws at the rear cut the continuous panel strip to the required dimensions.
Automated Control System: A PLC or DCS system for precise control of all process parameters like temperature, pressure, and speed.
What is Rapid Mold Change?
Rapid Mold Change is an advanced manufacturing technique aimed at minimizing the downtime required for production equipment when changing product molds. Its core concept involves categorizing all changeover activities into "external setup" (tasks that can be performed while the machine is running) and "internal setup" (tasks that must be performed while the machine is stopped), and then streamlining or even eliminating internal setup through process optimization, tooling improvements, and automation.
Rapid Mold Change specifically refers to:
Using a multi-station mold carrier or rotary mold table system to pre-prepare the mold for the next production task (including cleaning, pre-heating, and filling) outside the press.
When the current pressing cycle ends, the press briefly opens, and the finished mold is moved out of the working position while the prepared new mold is moved in, via automated horizontal movement or rotation.
Using a hydraulic automatic clamping system to quickly lock the new mold in place, with the PLC system automatically calling up the process parameters for the new mold.
The entire process is completed within minutes, enabling rapid switching between the production of different board specifications and significantly improving production flexibility and equipment utilization.
| Advantages and Value |
Maximum Efficiency: Dramatically reduces or even eliminates mold change downtime. Equipment utilization rate can be increased by over 20%, significantly boosting production capacity.
High Automation: "One-Touch Mold Change" reduces the skill requirements and labor intensity for operators, minimizing quality and safety risks associated with human intervention.
Superior Flexibility: Easily handles small-batch, high-variety production orders, enabling "Flexible Manufacturing" and a rapid response to market changes.
Consistent Quality: Automated control ensures consistent process parameters for every cycle, effectively guaranteeing product quality stability and repeatability.
Cost Reduction: The increased output and efficiency directly lower the per-unit production cost, while also reducing labor and energy waste caused by downtime.
| Who We Are |
MINGHUNG OSB&MDF Machinery Equipment Manufacture Co., Ltd. Located in Xiaogezhuang Industrial Zone, Yitang Town, Lanshan District, Linyi City.
MINGHUNG Company provides a complete set of process design, electrical design and manufacturing, We can provide one-stop complete factory solutions for wood-based panel customers. MINGHUNG product series include medium density fiberboard (MDF), high density fiberboard (HDF), particle board (PB), oriented strand board (OSB), veneerable super strong particle board (LSB) multi-layer heat press production line, double-sided fixed thickness broadband Sanding machine, gauge saw, mechanical paving machine, air flow paving machine, channel dryer, super screen, post-processing system artificial panel cooling system, turning machine, stacker, storage and transportation trolley. etc. For artificial panel equipment mainly involved in particleboard, medium density fiberboard, oriented strand board, multilayer plywood machinery.
For more information, welcome contact us, we will reply you quickly and offer working videos with you.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
This system is widely used in the continuous production of multi-layer composite products such as Wood-Plastic Composite building formwork, container flooring, fireproof panels, and home decoration boards.
| What are Multi-layer Composite Boards? |
A multi-layer composite board is a panel manufactured by bonding multiple raw materials of different properties (such as wood fiber, plastic polymer, paper, metal, or textiles) with an adhesive (like resin) under high temperature and high pressure in a single molding process. It is not made from a single material but combines the advantages of different materials to achieve comprehensive properties that a single material cannot offer.
Key Characteristics:
1. Layered Structure: Typically consists of a multi-layer structure such as a core layer, decorative layer, and wear-resistant layer, with each layer serving a different function.
2. Designable Performance: The physical properties of the board (such as strength, sound insulation, thermal insulation, waterproofing, fire resistance) can be customized by adjusting the materials and structure of each layer according to the end-use requirements.
3. High Strength-to-Weight Ratio: Can be made lighter while ensuring strength.
4. Eco-friendly: Often utilizes recycled resources (e.g., wood chips, recycled plastics) as raw materials.
Common Applications:
WPC building formwork, container flooring, interior/exterior decorative panels, furniture countertops, fireproof panels, etc.
| Continuous press |
A continuous press is an industrial equipment used for large-scale, continuous production of panels. Unlike intermittent presses (which press one panel at a time), the material moves continuously through the press while simultaneously undergoing heating, pressing, and curing processes.
Working Principle
Prepared raw materials (such as glue-coated particles, fibers, or surface mats) are formed into a continuous, uniform "mat" on a steel belt by a forming station.
This mat enters the continuous press through the inlet.
Inside the press, the mat is sandwiched between two massive steel belts and passes through a pressing zone consisting of a series of heated platens.
The heated platens provide consistent high temperature (heating) and high pressure (applied by hydraulic cylinders via rollers to the steel belts), causing the adhesive in the mat to melt and cure.
Throughout the pressing process, the mat moves continuously. Loose material enters at the inlet, and a continuous, cured strip of panel emerges from the outlet, which is then sawn into individual panels by cross-cutting saws.
Main Parameters
Pressing Pressure: Typically 200 - 800 tons, or even higher, depending on product requirements.
Operating Temperature: Typically 150°C - 250°C, adjusted based on the resin type.
Press Opening: Determines the thickness range of producible panels.
Production Line Speed: Typically 0.5 - 2.5 meters/minute, directly affecting output.
Annual Production Capacity: Measured in cubic meters or square meters, e.g., 50,000 to 300,000 m³ per year.
Total Installed Power: Reflects the total energy consumption of the equipment.
Component Parts
Main Hydraulic System: Provides the core pressure required for pressing.
Heating System: Typically a thermal oil or steam system used to heat the platens.
Steel Belts and Roller System: Two parallel steel belts and numerous support rollers for transportation and pressure transfer.
Frame and Heating Platens: A sturdy frame supports the entire structure, while the heating platens transfer heat and pressure.
Forming Line and Sawing System: The forming station at the front creates the mat, and the trimming/cross-cutting saws at the rear cut the continuous panel strip to the required dimensions.
Automated Control System: A PLC or DCS system for precise control of all process parameters like temperature, pressure, and speed.
What is Rapid Mold Change?
Rapid Mold Change is an advanced manufacturing technique aimed at minimizing the downtime required for production equipment when changing product molds. Its core concept involves categorizing all changeover activities into "external setup" (tasks that can be performed while the machine is running) and "internal setup" (tasks that must be performed while the machine is stopped), and then streamlining or even eliminating internal setup through process optimization, tooling improvements, and automation.
Rapid Mold Change specifically refers to:
Using a multi-station mold carrier or rotary mold table system to pre-prepare the mold for the next production task (including cleaning, pre-heating, and filling) outside the press.
When the current pressing cycle ends, the press briefly opens, and the finished mold is moved out of the working position while the prepared new mold is moved in, via automated horizontal movement or rotation.
Using a hydraulic automatic clamping system to quickly lock the new mold in place, with the PLC system automatically calling up the process parameters for the new mold.
The entire process is completed within minutes, enabling rapid switching between the production of different board specifications and significantly improving production flexibility and equipment utilization.
| Advantages and Value |
Maximum Efficiency: Dramatically reduces or even eliminates mold change downtime. Equipment utilization rate can be increased by over 20%, significantly boosting production capacity.
High Automation: "One-Touch Mold Change" reduces the skill requirements and labor intensity for operators, minimizing quality and safety risks associated with human intervention.
Superior Flexibility: Easily handles small-batch, high-variety production orders, enabling "Flexible Manufacturing" and a rapid response to market changes.
Consistent Quality: Automated control ensures consistent process parameters for every cycle, effectively guaranteeing product quality stability and repeatability.
Cost Reduction: The increased output and efficiency directly lower the per-unit production cost, while also reducing labor and energy waste caused by downtime.
| Who We Are |
MINGHUNG OSB&MDF Machinery Equipment Manufacture Co., Ltd. Located in Xiaogezhuang Industrial Zone, Yitang Town, Lanshan District, Linyi City.
MINGHUNG Company provides a complete set of process design, electrical design and manufacturing, We can provide one-stop complete factory solutions for wood-based panel customers. MINGHUNG product series include medium density fiberboard (MDF), high density fiberboard (HDF), particle board (PB), oriented strand board (OSB), veneerable super strong particle board (LSB) multi-layer heat press production line, double-sided fixed thickness broadband Sanding machine, gauge saw, mechanical paving machine, air flow paving machine, channel dryer, super screen, post-processing system artificial panel cooling system, turning machine, stacker, storage and transportation trolley. etc. For artificial panel equipment mainly involved in particleboard, medium density fiberboard, oriented strand board, multilayer plywood machinery.
For more information, welcome contact us, we will reply you quickly and offer working videos with you.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
The Rapid Mold Change System for Multi-layer Composite Board Continuous Presses is a revolutionary production solution designed to address the industry pain point of excessive downtime during product specification changes in traditional presses. At its core, it enables the fast, automatic switching of molds while the main press body continues its operation uninterrupted. This system is typically highly integrated with sub-systems like robot feeding and PLC central control, collectively forming a fully automated, high-efficiency production line for composite material boards. 
