MH
MINGHUNG
1. Superior Moisture & Water Resistance
Core Technology: Incorporates a precise resin blending system that adds high-quality Phenolic Resin (PF) or specialized Polymeric Methylene Diphenyl Diisocyanate (PMDI) resin to the fibers. These binders offer superior bonding strength and inherent excellent water and weather resistance.
Additive System: Features an independent paraffin emulsion or other water-repellent agent dosing system, forming a hydrophobic film on the fiber surfaces to effectively block water penetration.
Result: The finished boards comply with or exceed international standards (e.g., EN 622-5), maintaining high Internal Bond (IB) strength and very low Thickness Swelling (TS) even after boiling water tests.
2. High Automation & Intelligence
Central Control System: Uses a PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) system as the brain, enabling centralized monitoring, parameter setting, data logging, and fault diagnosis for the entire line.
Precise Metering & Control: Real-time monitoring and automatic adjustment of key parameters (fiber flow, resin/paraffin ratio, mat density, hot press temperature/pressure profile) ensure product uniformity and stability.
Reduced Human Intervention: Minimizes reliance on operator skill, guaranteeing consistent high-quality standards across all production batches.
3. High Output & Energy Efficiency
Continuous Press Technology: The heart of the line is typically a continuous press, enabling continuous production from mat forming to hot pressing. This high-speed, efficient process is key to achieving the 80,000 m³ annual capacity.
Energy Recovery Systems: Integrated heat recovery units, for example, reclaim waste heat from the hot press and dryer system to pre-heat air or process water, significantly reducing overall energy consumption.
Environmental Compliance: Equipped with efficient dust removal and potential gas cleaning systems to ensure exhaust emissions meet stringent environmental regulations (e.g., EU CE standards).
4. Flexibility & Customization Capability
Adjustable Parameters: The line can be flexibly adjusted to produce boards of different densities (typically medium-high, e.g., 800-900 kg/m³) and thicknesses (e.g., 8mm to 40mm).
Surface Finish Options: Can be seamlessly connected with subsequent finishing equipment like sanding, laminating, or coating lines to produce moisture-proof MDF tailored to specific customer needs.
1. Raw Material Preparation Section:
Chipper: Processes wood (small-diameter logs, branches, etc.) into uniform wood chips.
Screening & Washing Plant: Removes impurities like sand, stones, and metals from the chips.
2. Fiber Preparation Section (Core Stage):
Defibrator (Refiner): Separates the washed chips into wood fibers under high temperature and pressure.
Resin/Wax Blending System: Applies resin, wax, and additives uniformly onto each fiber surface via a high-speed dynamic blender before drying. This is the most critical step for achieving moisture resistance.
fiber
blender
3. Mat Forming & Pre-pressing Section:
Fiber Dryer: Dries the resinated fibers to the optimal moisture content.
Pneumatic Forming Station: Forms the dried fibers into a uniform, fluffy mat.
Pre-press: Initially compacts the mat to remove air and increase strength for transport.
dryer
forming machine
pre press
4. Hot Pressing & Finishing Section:
Continuous Press: The mat passes through the press under high temperature and pressure, curing the resin and bonding the fibers into a high-strength board. This is the "heart" of the production line.
Cooling & Trimming: Cools the hot-pressed board, then cuts it to size and trims the edges.
Sanding Machine: Precision-sands the board surface to ensure uniform thickness and a smooth, flat finish.
continuous press
cross-cut saw
sander
The outdoor moisture-proof MDF produced by this line is widely used in:
Outdoor Construction & Decoration: Siding, soffit boards, substrate for outdoor signs.
Garden Furniture & Structures: Outdoor tables/chairs, planters, pergolas, fencing.
Specialized Packaging: Moisture-resistant industrial crates, pallets.
Vehicle & Marine Interiors: Panels for caravans, truck bodies, boat partitions (may require additional fire retardant treatment).
Capture High-Value Markets: Produce high-value-added outdoor specialty boards, differentiating from standard MDF and tapping into niche markets.
Stable & Reliable Quality: Automated production ensures every board possesses excellent moisture durability, building brand reputation.
Economies of Scale: The 80,000 m³ annual capacity delivers significant cost advantages and economies of scale.
Eco-Friendly & Sustainable: Utilizes renewable wood resources, and the production line meets environmental standards, aligning with global green building trends.
We maintain a long-term cooperation with a well-known freight forwarding company, and adhere to the customer-first philosophy. We strictly implement the quality inspection process before shipment to ensure that each batch of products meets international quality standards, We deeply understand that high-quality service is the cornerstone of winning customer trust, and we always create value for customers with professional and efficient supply chain management.
Q:What are your services?
A:Pre-sales service:
1) Listen to customer needs
2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:
3) Support remote meetings and remote factory visits;
4) Provide professional advice to customers and confirm the final selection
5) Support on-site factory visits;
On-purchase service:
1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;
2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;
3) Free online or offline training for buyers' operators (domestic)
4) Assist buyers in installing and debugging equipment (overseas)
After-sales service:
1) 7*24 hours online service, remote real-time video solution;
2) During the first installation and debugging process, problems encountered during normal operation are solved in time:
3) Regular process inspection and use effect, timely machine maintenance suggestions:
4) Lifetime free technical guidance
5) Timely update the latest industry information.
Upgrade your production line now!
We provide global installation support and technical training, 2-year machine warranty, and 24-hour online response.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
1. Superior Moisture & Water Resistance
Core Technology: Incorporates a precise resin blending system that adds high-quality Phenolic Resin (PF) or specialized Polymeric Methylene Diphenyl Diisocyanate (PMDI) resin to the fibers. These binders offer superior bonding strength and inherent excellent water and weather resistance.
Additive System: Features an independent paraffin emulsion or other water-repellent agent dosing system, forming a hydrophobic film on the fiber surfaces to effectively block water penetration.
Result: The finished boards comply with or exceed international standards (e.g., EN 622-5), maintaining high Internal Bond (IB) strength and very low Thickness Swelling (TS) even after boiling water tests.
2. High Automation & Intelligence
Central Control System: Uses a PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) system as the brain, enabling centralized monitoring, parameter setting, data logging, and fault diagnosis for the entire line.
Precise Metering & Control: Real-time monitoring and automatic adjustment of key parameters (fiber flow, resin/paraffin ratio, mat density, hot press temperature/pressure profile) ensure product uniformity and stability.
Reduced Human Intervention: Minimizes reliance on operator skill, guaranteeing consistent high-quality standards across all production batches.
3. High Output & Energy Efficiency
Continuous Press Technology: The heart of the line is typically a continuous press, enabling continuous production from mat forming to hot pressing. This high-speed, efficient process is key to achieving the 80,000 m³ annual capacity.
Energy Recovery Systems: Integrated heat recovery units, for example, reclaim waste heat from the hot press and dryer system to pre-heat air or process water, significantly reducing overall energy consumption.
Environmental Compliance: Equipped with efficient dust removal and potential gas cleaning systems to ensure exhaust emissions meet stringent environmental regulations (e.g., EU CE standards).
4. Flexibility & Customization Capability
Adjustable Parameters: The line can be flexibly adjusted to produce boards of different densities (typically medium-high, e.g., 800-900 kg/m³) and thicknesses (e.g., 8mm to 40mm).
Surface Finish Options: Can be seamlessly connected with subsequent finishing equipment like sanding, laminating, or coating lines to produce moisture-proof MDF tailored to specific customer needs.
1. Raw Material Preparation Section:
Chipper: Processes wood (small-diameter logs, branches, etc.) into uniform wood chips.
Screening & Washing Plant: Removes impurities like sand, stones, and metals from the chips.
2. Fiber Preparation Section (Core Stage):
Defibrator (Refiner): Separates the washed chips into wood fibers under high temperature and pressure.
Resin/Wax Blending System: Applies resin, wax, and additives uniformly onto each fiber surface via a high-speed dynamic blender before drying. This is the most critical step for achieving moisture resistance.
fiber
blender
3. Mat Forming & Pre-pressing Section:
Fiber Dryer: Dries the resinated fibers to the optimal moisture content.
Pneumatic Forming Station: Forms the dried fibers into a uniform, fluffy mat.
Pre-press: Initially compacts the mat to remove air and increase strength for transport.
dryer
forming machine
pre press
4. Hot Pressing & Finishing Section:
Continuous Press: The mat passes through the press under high temperature and pressure, curing the resin and bonding the fibers into a high-strength board. This is the "heart" of the production line.
Cooling & Trimming: Cools the hot-pressed board, then cuts it to size and trims the edges.
Sanding Machine: Precision-sands the board surface to ensure uniform thickness and a smooth, flat finish.
continuous press
cross-cut saw
sander
The outdoor moisture-proof MDF produced by this line is widely used in:
Outdoor Construction & Decoration: Siding, soffit boards, substrate for outdoor signs.
Garden Furniture & Structures: Outdoor tables/chairs, planters, pergolas, fencing.
Specialized Packaging: Moisture-resistant industrial crates, pallets.
Vehicle & Marine Interiors: Panels for caravans, truck bodies, boat partitions (may require additional fire retardant treatment).
Capture High-Value Markets: Produce high-value-added outdoor specialty boards, differentiating from standard MDF and tapping into niche markets.
Stable & Reliable Quality: Automated production ensures every board possesses excellent moisture durability, building brand reputation.
Economies of Scale: The 80,000 m³ annual capacity delivers significant cost advantages and economies of scale.
Eco-Friendly & Sustainable: Utilizes renewable wood resources, and the production line meets environmental standards, aligning with global green building trends.
We maintain a long-term cooperation with a well-known freight forwarding company, and adhere to the customer-first philosophy. We strictly implement the quality inspection process before shipment to ensure that each batch of products meets international quality standards, We deeply understand that high-quality service is the cornerstone of winning customer trust, and we always create value for customers with professional and efficient supply chain management.
Q:What are your services?
A:Pre-sales service:
1) Listen to customer needs
2) Provide preliminary machine design and flow chart for free, select and provide the most reasonable configuration equipment:
3) Support remote meetings and remote factory visits;
4) Provide professional advice to customers and confirm the final selection
5) Support on-site factory visits;
On-purchase service:
1) All equipment must be installed and debugged before leaving the factory, and remote video quality inspection is supported;
2) All machines must be unpacked before leaving the factory, and photos, videos, and annotations must be provided;
3) Free online or offline training for buyers' operators (domestic)
4) Assist buyers in installing and debugging equipment (overseas)
After-sales service:
1) 7*24 hours online service, remote real-time video solution;
2) During the first installation and debugging process, problems encountered during normal operation are solved in time:
3) Regular process inspection and use effect, timely machine maintenance suggestions:
4) Lifetime free technical guidance
5) Timely update the latest industry information.
Upgrade your production line now!
We provide global installation support and technical training, 2-year machine warranty, and 24-hour online response.
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
