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 Product Description

What is a Turnkey Particleboard Production Line?

A "Turnkey Particleboard Production Line from Raw Material to Finished Product" is a highly integrated and automated complete industrial system. It is not a single machine, but a complete factory solution that transforms raw materials (like wood waste) into packaged, finished particleboard through a series of precise and sequential processes.

Its core concept is that of a "Turnkey Project": The client only needs to provide the site, utilities, and personnel. The supplier is responsible for the entire production line's design, manufacturing, installation, commissioning, and training, ultimately handing the client the "keys" to a ready-to-operate plant. It represents the highest level of integration and automation in the field of particleboard production.

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 Workflow and core components 

Stage 1: Raw Material Preparation and Processing Section

This is the starting point of the production line, aiming to produce qualified, resin-coated particles.

1.  Raw Material Reception and Size Reduction:

      Raw Materials: Accepts waste from the timber industry, such as branches, slab wood, sawdust, and even recycled wood.

      Equipment: Debarker, Chipper, Hammer Mill.

      Process: Large wood pieces are first debarked (if required), then chipped into small wood chips by the chipper, and subsequently broken down into finer flakes by the hammer mill.

flaker machine

wood chipper

2.  Particle Drying and Screening:

      Equipment: Rotary Drum Dryer, Vibrating Screen/Air Classifier.

      Process: Wet particles are fed into the dryer, where hot gases reduce their moisture content to the required range (e.g., 3%-5%). The dried particles are then separated via a screening system into fine particles for the surface layers and coarse particles for the core layer, ensuring a smooth surface and strong internal structure of the board.

dryer system

vibrating screen

3.  Resin Blending and Additive Mixing:

      Equipment: Ring Blender/High-Speed Mixer.

      Process: The screened particles are fed into the blender, where they are uniformly mixed with resin (typically urea-formaldehyde or melamine-modified glue), waterproofing agent (wax), and other additives. This is a critical step determining the board's environmental class and physical properties.

resin blender

gluing mixer system

Stage 2: Mat Forming and Pressing Section

This is the core of the production line, aiming to form the "green mat" and cure it into a solid board.

4.  Mat Forming and Pre-pressing:

      Equipment: Mechanical Forming Station/Air Forming Station, Pre-press.

      Process: The resin-coated particles are spread by the forming station onto a moving steel belt into a uniform, symmetrical mat, typically in a "fine-coarse-fine" three-layer or multi-layer structure. The loose mat is then fed into a pre-press, where it is preliminary compacted into a "mat band" with sufficient strength for transport into the hot press.

mat forming machine

pre press machine

5.  Hot Pressing and Curing:

      Equipment: Continuous Press or Multi-opening Press (modern large-scale lines primarily use continuous presses).

     Process: This is the most critical step. The mat is subjected to high temperature (180-220°C) and high pressure in the hot press, causing the resin to cure rapidly within a short time, bonding the loose particles into a high-density board. Continuous presses enable non-stop production with high efficiency and produce boards with more uniform density and better surface quality.

multi layer hot press

continuous press machine

Stage 3: Post-Processing and Finishing Section

This section processes the pressed "rough" board into a finished product ready for sale.

6.  Cooling, Conditioning, and Trimming:

      Equipment: Cooler Turner, Cross-Cut and Rip Saws.

      Process: The boards exiting the hot press are very hot and must be cooled in a cooler turner. Subsequently, the boards enter a conditioning area to rest for 24-72 hours, releasing internal stresses and stabilizing moisture content and properties. The conditioned boards are then trimmed to standard dimensions by the cross-cut and rip saws.

dryer rack

edge cutting sawing machine

7.  Sanding:

     Equipment: Wide Belt Calibrating Sander.

      Process: The board surfaces have a pre-cured layer and thickness variations. The sander performs calibrating sanding to ensure precise and consistent thickness across the entire board and a perfectly smooth, mirror-like surface, preparing it for subsequent lamination or direct sale.

Stage 4: Automated Stacking and Packaging Section (The Hallmark of a Modern "Turnkey" Line)

8.  Automatic Stacking and Packaging:

      Equipment: Robots/Automatic Stackers, Automatic Strapping Machines, Stretch Wrap Machines, Labeling Machines.

      Process: The sanded finished boards are conveyed via a transport line, where a vision system performs quality inspection and sorting. Qualified boards are automatically stacked by robots according to a preset pattern, with stickers automatically placed between layers. The stacks are then automatically strapped, wrapped (with stretch film or hood), and labeled with product information, finally becoming finished units ready for direct warehousing or loading and shipment.

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 Core advantages and value

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 Product Packaging

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 Application Video

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 Comment & FAQ

Q:What can you purchase from us?

A:Particle board production line, directional particle board production line, medium/high fiber board production line, hot press, preforming press machine, plywood production line, automatic production line for hot press, veneer dryer, hot press, cold press machine and other woodworking machinery.

Q:Are you a factory or a trading company?

A:We are an industry and trade integrated company with 20 years of experience.

Q:Can you do OEM /ODM?

A:Yes, we can do OEM/ODM according to your technical requirements.

Q:What services can we provide?

A:Accepted delivery terms: FOB, CFR, CIF:

Accepted payment currencies: USD, EUR, RMB;

Accepted payment methods: T/T, L/C, PayPal, Western Union, Escrow;

Languages used: English, Chinese, Spanish, Russian

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 Company Profile

MINGHUNG OSB&MDF Machinery Equipment Manufacture Co., Ltd. Located in Xiaogezhuang Industrial Zone, Yitang Town, Lanshan District, Linyi City.

MINGHUNG Company provides a complete set of process design, electrical design and manufacturing, We can provide one-stop complete factory solutions for wood-based panel customers. MINGHUNG product series include medium density fiberboard (MDF), high density fiberboard (HDF), particle board (PB), oriented strand board (OSB), veneerable super strong particle board (LSB) multi-layer heat press production line, double-sided fixed thickness broadband Sanding machine, gauge saw, mechanical paving machine, air flow paving machine, channel dryer, super screen, post-processing system artificial panel cooling system, turning machine, stacker, storage and transportation trolley. etc. For artificial panel equipment mainly involved in particleboard, medium density fiberboard, oriented strand board, multilayer plywood machinery.

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 Certifications