MH
MINGHUNG
Raw Material Handling Section: Similar to conventional lines, includes chipping, screening, and storage systems to ensure chip cleanliness.
chipper
vibrating screen
Fiber Preparation & Blending Section (Key Difference):
Refining System: High-precision defibrator for producing quality fibers.
Formaldehyde-Free Adhesive System: Dedicated storage, temperature control, precise metering, and application system for MDI glue (or other non-formaldehyde binders). This system requires excellent anti-sticking, cleaning, and metering stability due to MDI's moisture sensitivity and adhesive nature.
Additive System: Equipment for precise addition of release agents (essential due to MDI's strong adhesion) and waterproofing agents.
Fiber Drying System: High-efficiency dryer strictly controlling final fiber moisture content to meet the process requirements of formaldehyde-free glue.
Forming & Hot Pressing Section:
Forming & Pre-Pressing System: High-precision forming station and pre-press to create a uniform mat.
pre press
mat forming machine
Continuous Flat Press: The core equipment, where precise temperature and pressure control are crucial for perfect curing of the formaldehyde-free adhesive.
Finishing Section: Cooling, cutting, stacking, sanding, inspection, and packaging systems.
dryer rack
cross-cut saw
sanding machine
Control & Environmental Systems:
Advanced Intelligent Control System: Integrated line automation, specifically optimized for formaldehyde-free glue process parameters.
Energy Plant & Exhaust Treatment: High-efficiency thermal energy center, potentially equipped with more sophisticated exhaust treatment to handle minimal VOCs from the MDI process.
Production Line Capacity:
Product Width: Standard widths like 1220mm, 1830mm, 2440mm, or custom widths (e.g., 2070mm, 2800mm).
Product Thickness Range: Typically 2mm to 40mm.
Designed Annual Capacity: Customizable, e.g., 100,000 to 300,000 cubic meters/year.
Line Operating Speed: Adjustable based on product thickness.
Key Product Indicators:
Formaldehyde Emission Standard: Complies with and exceeds CARB NAF, EPA NAF, Japan F★★★★ standards. Tested via chamber method, typically showing "Non-Detectable (ND)".
Physical & Mechanical Properties: Meets or exceeds relevant national standards (e.g., GB/T 11718), often featuring higher Internal Bond (IB) strength and better moisture resistance (optional).
Board Density: Adjustable range, typical 600-880 kg/m³.
1. Chip Preparation: Raw material chipping, washing, screening.
2. Fiber Separation: Chips are defibrated in a refiner.
3. Formaldehyde-Free Blending & Drying (Key Step): Dried fibers are physically blended (not chemically reacted) with precisely metered MDI glue (and release agent, wax, etc.) in a dedicated pipeline, then conditioned to optimal moisture content in the dryer.
4. Mat Forming: Blended fibers are formed into a uniform, fluffy mat.
5. Pre-Pressing & Conveying: The mat is lightly compacted by the pre-press and fed into the continuous press.
6. Hot Pressing & Curing: In the continuous press, the MDI glue reacts with moisture in the fibers, cross-linking and curing to form a high-strength board strip.
7. Cooling & Conditioning: The hot board is cooled and stabilized. Sometimes a conditioning period is needed for full property stabilization.
8. Cutting & Sanding: The board strip is cut to size and sanded on both sides for a smooth surface and precise thickness.
9. Inspection & Packing: Quality inspection (including sampling for formaldehyde emission testing) is performed. Qualified boards are packed for storage.
No-Added-Formaldehyde MDF is specifically intended for applications demanding the highest indoor air quality due to its exceptional environmental and health benefits:
High-End & Children's Furniture: Cribs, children's wardrobes, desks, toy cabinets.
Medical & Educational Institutions: Hospital ward furniture, school desks and chairs, kindergarten facilities.
High-Standard Interior Decoration: Wall panels, door cores, feature wall substrates for luxury hotels and apartments.
Export Products with Strict Environmental Requirements: High-end custom furniture and cabinets targeting markets like North America, Europe, and Japan.
Musical Instruments & Precision Instrument Packaging Cases.
Turnkey Project Service: Provides a complete solution from factory planning, equipment supply, installation & commissioning, to worker training.
Process & Formulation Technical Support: Offers proven core production formulas for NAF MDF and optimizes them based on local raw materials.
Continuous Upgrading & Maintenance: Provides spare parts supply, remote technical support, regular maintenance, and process upgrade services.
Market & Marketing Consultation: Shares trends in the formaldehyde-free board market and assists customers in positioning for the high-end segment.
Raw Material Handling Section: Similar to conventional lines, includes chipping, screening, and storage systems to ensure chip cleanliness.
chipper
vibrating screen
Fiber Preparation & Blending Section (Key Difference):
Refining System: High-precision defibrator for producing quality fibers.
Formaldehyde-Free Adhesive System: Dedicated storage, temperature control, precise metering, and application system for MDI glue (or other non-formaldehyde binders). This system requires excellent anti-sticking, cleaning, and metering stability due to MDI's moisture sensitivity and adhesive nature.
Additive System: Equipment for precise addition of release agents (essential due to MDI's strong adhesion) and waterproofing agents.
Fiber Drying System: High-efficiency dryer strictly controlling final fiber moisture content to meet the process requirements of formaldehyde-free glue.
Forming & Hot Pressing Section:
Forming & Pre-Pressing System: High-precision forming station and pre-press to create a uniform mat.
pre press
mat forming machine
Continuous Flat Press: The core equipment, where precise temperature and pressure control are crucial for perfect curing of the formaldehyde-free adhesive.
Finishing Section: Cooling, cutting, stacking, sanding, inspection, and packaging systems.
dryer rack
cross-cut saw
sanding machine
Control & Environmental Systems:
Advanced Intelligent Control System: Integrated line automation, specifically optimized for formaldehyde-free glue process parameters.
Energy Plant & Exhaust Treatment: High-efficiency thermal energy center, potentially equipped with more sophisticated exhaust treatment to handle minimal VOCs from the MDI process.
Production Line Capacity:
Product Width: Standard widths like 1220mm, 1830mm, 2440mm, or custom widths (e.g., 2070mm, 2800mm).
Product Thickness Range: Typically 2mm to 40mm.
Designed Annual Capacity: Customizable, e.g., 100,000 to 300,000 cubic meters/year.
Line Operating Speed: Adjustable based on product thickness.
Key Product Indicators:
Formaldehyde Emission Standard: Complies with and exceeds CARB NAF, EPA NAF, Japan F★★★★ standards. Tested via chamber method, typically showing "Non-Detectable (ND)".
Physical & Mechanical Properties: Meets or exceeds relevant national standards (e.g., GB/T 11718), often featuring higher Internal Bond (IB) strength and better moisture resistance (optional).
Board Density: Adjustable range, typical 600-880 kg/m³.
1. Chip Preparation: Raw material chipping, washing, screening.
2. Fiber Separation: Chips are defibrated in a refiner.
3. Formaldehyde-Free Blending & Drying (Key Step): Dried fibers are physically blended (not chemically reacted) with precisely metered MDI glue (and release agent, wax, etc.) in a dedicated pipeline, then conditioned to optimal moisture content in the dryer.
4. Mat Forming: Blended fibers are formed into a uniform, fluffy mat.
5. Pre-Pressing & Conveying: The mat is lightly compacted by the pre-press and fed into the continuous press.
6. Hot Pressing & Curing: In the continuous press, the MDI glue reacts with moisture in the fibers, cross-linking and curing to form a high-strength board strip.
7. Cooling & Conditioning: The hot board is cooled and stabilized. Sometimes a conditioning period is needed for full property stabilization.
8. Cutting & Sanding: The board strip is cut to size and sanded on both sides for a smooth surface and precise thickness.
9. Inspection & Packing: Quality inspection (including sampling for formaldehyde emission testing) is performed. Qualified boards are packed for storage.
No-Added-Formaldehyde MDF is specifically intended for applications demanding the highest indoor air quality due to its exceptional environmental and health benefits:
High-End & Children's Furniture: Cribs, children's wardrobes, desks, toy cabinets.
Medical & Educational Institutions: Hospital ward furniture, school desks and chairs, kindergarten facilities.
High-Standard Interior Decoration: Wall panels, door cores, feature wall substrates for luxury hotels and apartments.
Export Products with Strict Environmental Requirements: High-end custom furniture and cabinets targeting markets like North America, Europe, and Japan.
Musical Instruments & Precision Instrument Packaging Cases.
Turnkey Project Service: Provides a complete solution from factory planning, equipment supply, installation & commissioning, to worker training.
Process & Formulation Technical Support: Offers proven core production formulas for NAF MDF and optimizes them based on local raw materials.
Continuous Upgrading & Maintenance: Provides spare parts supply, remote technical support, regular maintenance, and process upgrade services.
Market & Marketing Consultation: Shares trends in the formaldehyde-free board market and assists customers in positioning for the high-end segment.
