Particleboard Complete Production Line with Low-energy Consumption Drying System

Particleboard complete production line with low-energy consumption drying system

Main production equipment

Raw Material Processing Equipment: Drum chipper, long wood flaker, wood chip screener

Used to process wood raw materials (small-diameter wood, branches, processing residues, etc.) into qualified wood chips, screen out impurities, and lay the foundation for subsequent particle preparation. It can flexibly switch processing modes according to the type of raw materials.

Particle Preparation Equipment: Ring flaker, particle sander

Process qualified wood chips into uniformly thick and thin particles, divided into surface particles and core particles, to meet the structural needs of different boards and improve the bonding strength and surface flatness of the boards.

Low Energy Consumption Drying System: High-efficiency rotary dryer (or channel dryer), hot air circulation system, waste gas recovery device.

The core equipment adopts energy-saving heating technology to realize uniform drying of particles, and the energy consumption is more than 20% lower than that of traditional drying equipment. At the same time, it is equipped with a waste gas recovery system to reduce energy waste and environmental pollution. The moisture content of the dried particles can be accurately controlled at 18-20% to ensure the effect of subsequent gluing and hot pressing.

Gluing Equipment: Automatic glue mixer, ring glue mixer, adopting PLC automatic metering control to realize uniform mixing of glue and particles.

The glue application amount can be flexibly adjusted according to the board specifications to reduce glue waste and improve the environmental performance of the boards. It can be adapted to environmentally friendly adhesives such as MDI glue.

Paving Equipment: Mobile air flow paver (or mechanical grading paver)

Realizing uniform paving of particles with a paving accuracy of within ±3.5%, forming a particle board blank with a fine and uniform upper and lower surface and a gradient structure, ensuring uniform board thickness and consistent density.

Hot Pressing Equipment: Single-layer/multi-layer hot press (or continuous hot press)

Adopting intelligent temperature and pressure control system to accurately control the hot pressing temperature, pressure and time, ensuring full curing of particles and glue, improving the strength and stability of the boards. The appropriate type of press can be selected according to the production capacity demand.

Post-processing Equipment: Vertical and horizontal edge saw, wide-band sander, cooling machine, stacking machine

Used for edge sawing, sanding and cooling the hot-pressed rough board, removing edge waste, making the board size accurate and surface smooth, and finally automatically stacking for subsequent storage and transportation.

Control System: PLC intelligent control system, touch screen operation panel

Realizing full-process automatic control, real-time monitoring of equipment operation status, adjustment of production parameters, automatic fault alarm, reducing manual operation, improving production efficiency and equipment stability, and realizing digital and visual management and control of the production process.

Specification parameter

The final application of PB board

The particle board (PB board) produced by this production line, with uniform density, stable performance, environmental protection characteristics and high cost performance, is widely used in furniture manufacturing, building decoration, packaging and transportation, industrial manufacturing and many other fields. The specific applications are as follows, covering multiple scenarios of daily life and industrial production:

Furniture Manufacturing Field: As the core base material of furniture, it can be used to produce various panel furniture such as wardrobes, cabinets, desks, sofas, beds and coffee tables, and can also be used as the back panel, side panel, bottom panel of furniture, etc. After finishing (wood veneer, melamine finishing, etc.), it has a beautiful appearance and strong durability, and the cost is lower than that of solid wood furniture. It is one of the most widely used base materials in the furniture industry, accounting for nearly 50% of the wood-based panel consumption in the European and American markets.

Building Decoration Field: It can be used for indoor ceiling, wall decoration board, floor mat, partition wall, door and window casings, etc. It has the characteristics of sound insulation, heat insulation and moisture resistance (moisture-proof PB board), and is suitable for indoor decoration of various buildings such as residential buildings, office buildings, hotels and shopping malls. At the same time, it can be used as the base material of building formwork with outstanding cost performance.

Packaging and Transportation Field: It can be used to make packaging pallets, packaging boxes, packaging liners, etc. Especially high-density PB board, with high strength and good load-bearing capacity, can replace solid wood pallets, reduce packaging costs, and is easy to recycle. It is suitable for the packaging and transportation of electronic, mechanical, hardware, home appliance and other products, and some can be used for freight packaging.

Industrial Manufacturing Field: It can be used to produce speaker enclosures, automobile interior panels, ship interior panels, sports equipment accessories, etc. With good processing performance, it can be cut, drilled, carved and other processing to meet the production needs of different industrial products, and can also be used for office partitions and other scenarios.

Other Fields: It can be used to make display cabinets, shelves, file cabinets, kindergarten furniture, etc., and can also be used as the base material for secondary processing to produce decorative particle boards, fireproof particle boards, antibacterial particle boards, etc., expanding more application scenarios and adapting to the personalized needs of different customers.

Services we can offer

We are committed to providing customers with comprehensive and one-stop services, from production line customization, installation and commissioning to later maintenance, escorting the whole process to ensure the smooth operation of customers' production lines. The specific service contents are as follows:

Customized Solution: According to the customer's production capacity demand, raw material type, product specification, site size and budget, tailor-made exclusive particle board production line solution, optimize equipment configuration and production process, ensure the rationality and feasibility of the solution, and make personalized adjustments according to the environmental protection standards and voltage requirements of the customer's region.

On-site Installation and Commissioning: Arrange a professional technical team to go to the site to be responsible for the overall installation and commissioning of the production line, ensure that the equipment is installed standardly and runs normally, debug to the best production state until the production line can stably produce qualified products, and clean the installation site to ensure compliance with production safety standards.

Technical Training Service: Provide comprehensive technical training for the customer's operators and maintenance personnel, including equipment operation, parameter adjustment, daily maintenance, fault troubleshooting, etc., to ensure that the customer's personnel can proficiently master the use and maintenance skills of the production line. The training can be flexibly arranged online or offline according to the customer's needs.

Lifelong After-sales Service: Provide lifelong maintenance service. After receiving the customer's fault report, respond within 24 hours and arrange technical personnel to go to the site for troubleshooting and maintenance within 48 hours to solve the problems occurring in the equipment operation in a timely manner. At the same time, provide equipment wearing parts supply service to ensure timely replacement of parts and reduce downtime losses.

Technical Upgrade Support: With the continuous development of industry technology, provide customers with production line technical upgrade services, optimize equipment performance, improve production efficiency, reduce energy consumption, help customers adapt to market changes, maintain enterprise competitiveness, and upgrade core components such as drying system and control system according to customer needs.

Raw Material and Process Guidance: Provide professional guidance on raw material selection, processing technology, glue configuration, etc. for customers, help customers optimize raw material utilization rate, improve product quality, reduce production costs, and share cutting-edge industry technologies and technical experience to help customers improve production level.

Logistics and Distribution Service: Be responsible for the whole-process logistics and distribution of production line equipment, select professional logistics partners to ensure that the equipment is delivered to the customer's site safely and on time, and provide relevant assistance services such as customs clearance and unloading to solve the customer's worries in the logistics link, especially adapting to the logistics needs of foreign trade export customers.

After-sales Return Visit Service: Regularly conduct after-sales return visits to customers, understand the operation status of the production line and the customer's use needs, timely find and solve potential problems, collect customer feedback, continuously optimize products and services, establish long-term and stable cooperative relations, and provide customers with continuous technical support.

Our contacts:

Whatsapp: +8618769900191  +8615589105786  +8618954906501

Email: osbmdfmachinery@gmail.com