MH-PB
MINGHUNG
1. Ultra-High Efficiency: Featuring an advanced continuous press, it boosts production efficiency by nearly three times compared to traditional batch presses, ensuring stable 24/7 operation and easily achieving an annual output of 300,000 m³ .
2. Industry 4.0 Intelligent Control: Fully integrated with automation control systems (e.g., Siemens). The central control room allows real-time monitoring of every step—from raw material preparation, drying, screening, gluing, forming, pressing to finishing. This significantly reduces labor costs (requiring only 2-4 personnel for inspection) while precise data feedback ensures a first-grade product rate of over 95% .
3. Premium Board Quality:
Precise Forming: Equipped with a new generation of forming stations to ensure uniform mat structure, resulting in high strength and excellent anti-deformation properties .
Environmental Standards: The production line is compatible with no-added formaldehyde (MDI) technology, capable of stably producing eco-friendly boards meeting E0 and ENF (super E0) standards, catering to the global demand for green building materials .
Surface Texture: Combined with advanced sanding sections, the boards feature a smooth, fine surface, ready for deep processing like melamine impregnated paper lamination .
4. Energy Saving & High Yield: Optimized thermal energy drying systems and super screening technology maximize the use of biomass energy and precisely classify particle geometry, significantly reducing raw material waste and lowering overall operational costs .
1. Material Preparation Section
Raw wood materials are stacked by species, processed by chippers into chips, screened, and stored in chip silos. They are then processed by ring flakers into wet particles, which are pneumatically conveyed to wet particle silos .
Core Equipment:
Log Loaders/Wood Grabbers: For raw material feeding, brands like XCMG and Liugong can be used
Drum Chippers: Chip branches and small-diameter logs into eligible wood chips
Chip Silos: Intermediate storage of wood chips to ensure continuous and stable subsequent processes
Ring Flakers: Flake wood chips into eligible particles, e.g., Pessa flakers from Italy
chipper
flaker
2. Drying and Classification Section
Wet particles from the silo are dried in the dryer and then sent to screens for classification. Qualified fine particles go to the surface layer silo. Coarse particles enter the refiner. Medium-coarse particles are classified by air classifiers and sent to surface and core layer silos respectively . NHI's three-channel drum dryer uses hot air for spiral advancement, ensuring uniform moisture content with high efficiency and low energy consumption .
Core Equipment:
Rotary Dryers/Channel Dryers: Three-channel or single-channel designs to dry wet particles to the specified moisture content
Super Screens: precise particle size classification
Air Classifiers: pneumatic separation
Hogs/Refiners: For reprocessing coarse particles
Spark Detection and Extinguishing Systems: spark detectors installed at the dryer outlet for automatic ejection upon alarm
dryer
vibrating screen
3. Glue Preparation and Blending Section
Surface and core layer particles are blended separately. Particles are discharged from silos at a fixed rate, weighed, and evenly fed into the ring blender. The blender ensures uniform glue coverage and maintains a constant glue-to-wood ratio .
Core Equipment:
Glue Preparation System: Centralized glue mixer with PLC automatic metering and continuous preparation
Ring Blenders: ensuring thorough mixing of particles with atomized glue
Metering Devices: Continuously weigh particle flow and automatically adjust glue dosage
4. Forming and Pressing Section
Blended particles are formed into uniform mats by the forming machine. The continuous flat press is the core, offering advantages such as energy and material savings, high productivity, smooth board surfaces, reasonable density profiles, and wide thickness adjustment range . The pressing process is continuous with precise control of temperature, pressure, and moisture content . This section is critical for particleboard quality .
Core Equipment:
Forming Machines: Includes air forming and mechanical graded paving machine
Pre-presses: For preliminary compaction of the mat
Continuous Flat Presses: The core critical equipment, approximately 40 meters long .
Cross-cut Saws: Cut the formed mat to required length
Metal Detectors: Permanent magnetic separators to remove metal contaminants
mat forming machine
pre press
continuous Flat Presses
cross-cut Saws
5. Finishing and Sanding Section
Pressed rough boards are cooled, trimmed by trimming saws, sanded by sanders, inspected, graded, and stacked . The sanded boards have a smooth, fine surface ready for deep processing like melamine lamination .
Core Equipment:
Board Coolers/Cooling Conveyors: Hot-pressed rough boards require cooling
Trimming Saws: Trim rough boards to standard dimensions . High line speed ensures good edge quality
Wide Belt Sanders: Sand finished boards for a smooth surface
Stackers/Lifting Tables: Stack and warehouse finished boards
board cooler
trimming saws
sanding machine
Continuous Flat Press
Replaces batch single or multi-daylight presses, continuously pressing mats into boards
Approximately 40 meters long, utilizing leading global technology
High output speed, up to 9-10 boards/min (4x8 ft)
Energy and material savings, high productivity, smooth surfaces, wide thickness adjustment
Boards produced by this line are widely used for:
Custom and ready-to-assemble (RTA) furniture (cabinets, wardrobes)
Interior decoration and trim
Anti-static flooring substrates
High-strength wooden pallets and packaging materials
As experts in wood-based panel machinery, we provide one-stop turnkey services ranging from process design, equipment manufacturing, installation and commissioning, to personnel training. Our 300,000 m³/year production lines are successfully operating in multiple regions globally, trusted by clients for their stability, high efficiency, and durability. Choosing us means building the core competitiveness of your wood-based business for the next decade.
Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
1. Ultra-High Efficiency: Featuring an advanced continuous press, it boosts production efficiency by nearly three times compared to traditional batch presses, ensuring stable 24/7 operation and easily achieving an annual output of 300,000 m³ .
2. Industry 4.0 Intelligent Control: Fully integrated with automation control systems (e.g., Siemens). The central control room allows real-time monitoring of every step—from raw material preparation, drying, screening, gluing, forming, pressing to finishing. This significantly reduces labor costs (requiring only 2-4 personnel for inspection) while precise data feedback ensures a first-grade product rate of over 95% .
3. Premium Board Quality:
Precise Forming: Equipped with a new generation of forming stations to ensure uniform mat structure, resulting in high strength and excellent anti-deformation properties .
Environmental Standards: The production line is compatible with no-added formaldehyde (MDI) technology, capable of stably producing eco-friendly boards meeting E0 and ENF (super E0) standards, catering to the global demand for green building materials .
Surface Texture: Combined with advanced sanding sections, the boards feature a smooth, fine surface, ready for deep processing like melamine impregnated paper lamination .
4. Energy Saving & High Yield: Optimized thermal energy drying systems and super screening technology maximize the use of biomass energy and precisely classify particle geometry, significantly reducing raw material waste and lowering overall operational costs .
1. Material Preparation Section
Raw wood materials are stacked by species, processed by chippers into chips, screened, and stored in chip silos. They are then processed by ring flakers into wet particles, which are pneumatically conveyed to wet particle silos .
Core Equipment:
Log Loaders/Wood Grabbers: For raw material feeding, brands like XCMG and Liugong can be used
Drum Chippers: Chip branches and small-diameter logs into eligible wood chips
Chip Silos: Intermediate storage of wood chips to ensure continuous and stable subsequent processes
Ring Flakers: Flake wood chips into eligible particles, e.g., Pessa flakers from Italy
chipper
flaker
2. Drying and Classification Section
Wet particles from the silo are dried in the dryer and then sent to screens for classification. Qualified fine particles go to the surface layer silo. Coarse particles enter the refiner. Medium-coarse particles are classified by air classifiers and sent to surface and core layer silos respectively . NHI's three-channel drum dryer uses hot air for spiral advancement, ensuring uniform moisture content with high efficiency and low energy consumption .
Core Equipment:
Rotary Dryers/Channel Dryers: Three-channel or single-channel designs to dry wet particles to the specified moisture content
Super Screens: precise particle size classification
Air Classifiers: pneumatic separation
Hogs/Refiners: For reprocessing coarse particles
Spark Detection and Extinguishing Systems: spark detectors installed at the dryer outlet for automatic ejection upon alarm
dryer
vibrating screen
3. Glue Preparation and Blending Section
Surface and core layer particles are blended separately. Particles are discharged from silos at a fixed rate, weighed, and evenly fed into the ring blender. The blender ensures uniform glue coverage and maintains a constant glue-to-wood ratio .
Core Equipment:
Glue Preparation System: Centralized glue mixer with PLC automatic metering and continuous preparation
Ring Blenders: ensuring thorough mixing of particles with atomized glue
Metering Devices: Continuously weigh particle flow and automatically adjust glue dosage
4. Forming and Pressing Section
Blended particles are formed into uniform mats by the forming machine. The continuous flat press is the core, offering advantages such as energy and material savings, high productivity, smooth board surfaces, reasonable density profiles, and wide thickness adjustment range . The pressing process is continuous with precise control of temperature, pressure, and moisture content . This section is critical for particleboard quality .
Core Equipment:
Forming Machines: Includes air forming and mechanical graded paving machine
Pre-presses: For preliminary compaction of the mat
Continuous Flat Presses: The core critical equipment, approximately 40 meters long .
Cross-cut Saws: Cut the formed mat to required length
Metal Detectors: Permanent magnetic separators to remove metal contaminants
mat forming machine
pre press
continuous Flat Presses
cross-cut Saws
5. Finishing and Sanding Section
Pressed rough boards are cooled, trimmed by trimming saws, sanded by sanders, inspected, graded, and stacked . The sanded boards have a smooth, fine surface ready for deep processing like melamine lamination .
Core Equipment:
Board Coolers/Cooling Conveyors: Hot-pressed rough boards require cooling
Trimming Saws: Trim rough boards to standard dimensions . High line speed ensures good edge quality
Wide Belt Sanders: Sand finished boards for a smooth surface
Stackers/Lifting Tables: Stack and warehouse finished boards
board cooler
trimming saws
sanding machine
Continuous Flat Press
Replaces batch single or multi-daylight presses, continuously pressing mats into boards
Approximately 40 meters long, utilizing leading global technology
High output speed, up to 9-10 boards/min (4x8 ft)
Energy and material savings, high productivity, smooth surfaces, wide thickness adjustment
Boards produced by this line are widely used for:
Custom and ready-to-assemble (RTA) furniture (cabinets, wardrobes)
Interior decoration and trim
Anti-static flooring substrates
High-strength wooden pallets and packaging materials
As experts in wood-based panel machinery, we provide one-stop turnkey services ranging from process design, equipment manufacturing, installation and commissioning, to personnel training. Our 300,000 m³/year production lines are successfully operating in multiple regions globally, trusted by clients for their stability, high efficiency, and durability. Choosing us means building the core competitiveness of your wood-based business for the next decade.
Contact us for a free quote today!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
