MH-CHP
MINGHUNG
Item | Parameters |
Capacity | 600m³/day (≥180,000m³/year) |
Board Size | Thickness: 25mm (adjustable 8-30mm) Surface: 1830×2440mm (supports 915-1830mm width customization) |
Hot Press | 15-layer continuous press (optional 32-layer) Press length: 48.8m, effective pressure: 10tf Speed: 2500mm/s, temperature: 180-220℃ |
Raw Material | Small-diameter logs/branches (moisture ≤30%) Adhesive: MDI eco-glue/formaldehyde-free resin |
1. Raw Material Processing Section
Wood chipping → Screening (impurity removal) → Particle drying (moisture content 8-12%)
Key equipment: Drum chipper, Triple-pass rotary dryer (heated by biomass hot-air furnace)
2. Resin Application & Forming Section
Eco-friendly adhesive: E0-grade modified UF resin (formaldehyde emission ≤0.3mg/L)
Precision gluing: High-pressure atomizing nozzles + dynamic weighing system (resin dosage error ≤±1.5%)
Forming method: Mechanical + pneumatic two-stage forming (creating graduated density structure surface/core)
3. Continuous Flat-Pressing Section (Core stage)
Equipment: 8-opening continuous flat-press (total length ≥45m)
Process parameters:
Temperature: 190-210°C (zone-specific precision control)
Pressure: 0-5MPa stepless regulation
Speed: 8-15m/min (~12m/min for 25mm board)
4. Post-Processing Section
Spray cooling → Stack conditioning (48hrs) → Sanding calibration (0.5mm/side) → Trimming (1830×2440mm)
Technology Module | Technical Features |
Steel Belt Drive | Hydraulic servo synchronization (tension fluctuation ≤±2%), wear-resistant ceramic-coated belt (service life ≥5 years) |
Heating Platens | 8-zone independent temperature control (±1.5°C), high-thermal-conductivity alloy steel (25% efficiency gain) |
Pressure Control | Proportional hydraulic closed-loop (precision ±0.1MPa), thickness tolerance ≤±0.15mm |
Online Monitoring | X-ray density scanner + IR moisture analyzer (real-time parameter adjustment) |
Advantages vs. Multi-Opening Presses:
▶ 30% energy savings (no mold-opening energy loss)
▶ 40% improved density uniformity (optimized pressure profile)
▶ Surface pre-cure layer ≤0.1mm (superior to 0.3mm in multi-opening presses)
1. Capacity Calculation Model
Single board volume: 1.83m×2.44m×0.025m = 0.111m³
Daily output: 600m³ ÷ 0.111m³/sheet ≈ 5,405 sheets
Line cycle time: 24h×60min ÷ 5,405 sheets ≈ 3.2 sheets/minute
2. Key Equipment Specifications
Equipment | Technical Parameters | Capacity Assurance Measures |
Continuous flat-press | Effective width 2.5m, speed 12m/min | Redundant belt drive system |
Particle drying system | Evaporation capacity ≥8,000kg/h | Triple-drum dryer + waste heat recovery |
Resin application | Max. glue supply ≥2.5 tons/h | Dual-pipe backup system |
3. Intelligent Control System
Central PLC+SCADA system for real-time optimization
Predictive maintenance: Vibration monitoring + thermal imaging (downtime ≤2%)
Automatic sieve changing (forming head screen swap in 10 seconds)
1. Environmental Performance
Formaldehyde emission: 0.3mg/L (EN717-1 standard, meets Japan F★★★★ threshold)
VOC emissions: ＜1mg/m³ (RTO exhaust treatment)
2. Energy Consumption
Comprehensive energy use: ≤180kWh/m³ (meets China MIIT Grade-1 standard ≤220kWh/m³)
3. Production Flexibility
Thickness range: 8-40mm (changeover in 2 minutes)
Raw material adaptability: Mixed hardwood/plantation wood ratio up to 7:3
Comparison Dimension | 1220×2440mm (Standard) | 1830×2440mm (Special) | Technical Impact |
Material Utilization | Standard cutting (general equipment compatible) | 12-15% improvement (reduced joint lines) | Requires optimized cutting to minimize waste |
Furniture Applications | Standard panel furniture | Premium cabinets/monolithic countertops | Meets seamless integrated design demands |
Production Line Compatibility | Compatible with 90% of domestic/imported lines | Requires dedicated retrofitting | Press width ≥2500mm, forming head widened by 20% |
Logistics Cost | Standard pallet loading (110 sheets/truck) | 40% reduced load capacity (66 sheets/truck) | Economical within ≤500km transport radius |
Continuous Press Modifications
Effective pressing width ≥2500mm (conventional 2300mm presses insufficient)
Steel belt width increased to 2600mm (edge guidance margin)
Heating zones increased from 6 to 8 zones (ensuring cross-direction temperature uniformity)
Forming System Upgrades
Forming head leveling rollers widened to 1900mm (vs. standard 1400mm)
Airforming pressure increased by 15% (guaranteeing edge density compliance)
Post-Processing Equipment Adjustments
| Equipment | Standard Spec | 1830mm Line Requirement |
| Cross-cut saw | Max. cut 1300mm | Cutting capacity ≥2000mm |
| Sander | Working width 1350mm | Sanding width ≥1950mm |
| Stacker | Arm span 1500mm | Arm span ≥2200mm |
The 1830×2440mm specification targets the high-end custom furniture market, requiring:
Widened continuous presses (effective width ≥2500mm)；
Precision forming & tension control (ensuring cross-direction density uniformity)；
High-accuracy post-processing (sawing/sanding tolerance ≤±0.3mm)
The product commands >35% price premium, suitable for the high-end markets in Europe and America
Get Your Competitive Price Now!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
Item | Parameters |
Capacity | 600m³/day (≥180,000m³/year) |
Board Size | Thickness: 25mm (adjustable 8-30mm) Surface: 1830×2440mm (supports 915-1830mm width customization) |
Hot Press | 15-layer continuous press (optional 32-layer) Press length: 48.8m, effective pressure: 10tf Speed: 2500mm/s, temperature: 180-220℃ |
Raw Material | Small-diameter logs/branches (moisture ≤30%) Adhesive: MDI eco-glue/formaldehyde-free resin |
1. Raw Material Processing Section
Wood chipping → Screening (impurity removal) → Particle drying (moisture content 8-12%)
Key equipment: Drum chipper, Triple-pass rotary dryer (heated by biomass hot-air furnace)
2. Resin Application & Forming Section
Eco-friendly adhesive: E0-grade modified UF resin (formaldehyde emission ≤0.3mg/L)
Precision gluing: High-pressure atomizing nozzles + dynamic weighing system (resin dosage error ≤±1.5%)
Forming method: Mechanical + pneumatic two-stage forming (creating graduated density structure surface/core)
3. Continuous Flat-Pressing Section (Core stage)
Equipment: 8-opening continuous flat-press (total length ≥45m)
Process parameters:
Temperature: 190-210°C (zone-specific precision control)
Pressure: 0-5MPa stepless regulation
Speed: 8-15m/min (~12m/min for 25mm board)
4. Post-Processing Section
Spray cooling → Stack conditioning (48hrs) → Sanding calibration (0.5mm/side) → Trimming (1830×2440mm)
Technology Module | Technical Features |
Steel Belt Drive | Hydraulic servo synchronization (tension fluctuation ≤±2%), wear-resistant ceramic-coated belt (service life ≥5 years) |
Heating Platens | 8-zone independent temperature control (±1.5°C), high-thermal-conductivity alloy steel (25% efficiency gain) |
Pressure Control | Proportional hydraulic closed-loop (precision ±0.1MPa), thickness tolerance ≤±0.15mm |
Online Monitoring | X-ray density scanner + IR moisture analyzer (real-time parameter adjustment) |
Advantages vs. Multi-Opening Presses:
▶ 30% energy savings (no mold-opening energy loss)
▶ 40% improved density uniformity (optimized pressure profile)
▶ Surface pre-cure layer ≤0.1mm (superior to 0.3mm in multi-opening presses)
1. Capacity Calculation Model
Single board volume: 1.83m×2.44m×0.025m = 0.111m³
Daily output: 600m³ ÷ 0.111m³/sheet ≈ 5,405 sheets
Line cycle time: 24h×60min ÷ 5,405 sheets ≈ 3.2 sheets/minute
2. Key Equipment Specifications
Equipment | Technical Parameters | Capacity Assurance Measures |
Continuous flat-press | Effective width 2.5m, speed 12m/min | Redundant belt drive system |
Particle drying system | Evaporation capacity ≥8,000kg/h | Triple-drum dryer + waste heat recovery |
Resin application | Max. glue supply ≥2.5 tons/h | Dual-pipe backup system |
3. Intelligent Control System
Central PLC+SCADA system for real-time optimization
Predictive maintenance: Vibration monitoring + thermal imaging (downtime ≤2%)
Automatic sieve changing (forming head screen swap in 10 seconds)
1. Environmental Performance
Formaldehyde emission: 0.3mg/L (EN717-1 standard, meets Japan F★★★★ threshold)
VOC emissions: ＜1mg/m³ (RTO exhaust treatment)
2. Energy Consumption
Comprehensive energy use: ≤180kWh/m³ (meets China MIIT Grade-1 standard ≤220kWh/m³)
3. Production Flexibility
Thickness range: 8-40mm (changeover in 2 minutes)
Raw material adaptability: Mixed hardwood/plantation wood ratio up to 7:3
Comparison Dimension | 1220×2440mm (Standard) | 1830×2440mm (Special) | Technical Impact |
Material Utilization | Standard cutting (general equipment compatible) | 12-15% improvement (reduced joint lines) | Requires optimized cutting to minimize waste |
Furniture Applications | Standard panel furniture | Premium cabinets/monolithic countertops | Meets seamless integrated design demands |
Production Line Compatibility | Compatible with 90% of domestic/imported lines | Requires dedicated retrofitting | Press width ≥2500mm, forming head widened by 20% |
Logistics Cost | Standard pallet loading (110 sheets/truck) | 40% reduced load capacity (66 sheets/truck) | Economical within ≤500km transport radius |
Continuous Press Modifications
Effective pressing width ≥2500mm (conventional 2300mm presses insufficient)
Steel belt width increased to 2600mm (edge guidance margin)
Heating zones increased from 6 to 8 zones (ensuring cross-direction temperature uniformity)
Forming System Upgrades
Forming head leveling rollers widened to 1900mm (vs. standard 1400mm)
Airforming pressure increased by 15% (guaranteeing edge density compliance)
Post-Processing Equipment Adjustments
| Equipment | Standard Spec | 1830mm Line Requirement |
| Cross-cut saw | Max. cut 1300mm | Cutting capacity ≥2000mm |
| Sander | Working width 1350mm | Sanding width ≥1950mm |
| Stacker | Arm span 1500mm | Arm span ≥2200mm |
The 1830×2440mm specification targets the high-end custom furniture market, requiring:
Widened continuous presses (effective width ≥2500mm)；
Precision forming & tension control (ensuring cross-direction density uniformity)；
High-accuracy post-processing (sawing/sanding tolerance ≤±0.3mm)
The product commands >35% price premium, suitable for the high-end markets in Europe and America
Get Your Competitive Price Now!
Our contacts:
Whatsapp: +8618769900191 +8615589105786 +8618954906501
Email: osbmdfmachinery@gmail.com
